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>Figuring out the right workflow is going to be the cornerstone

Rule 1. There is more than one workflow.

Pretty please: Make sure there is proper software for at least Linux or OSX.

printing electrical circuits on something robust enough to use in a production device would be pretty killer IMHO. (Solid yet thin plastic base, enough conductive material to not get scratched off too easily).

Where is the development happing? SF or Barcelona?

Barcelona, with teams in Palo Alto and San Diego.