If the battery container is blend out of shape a bit, would it potentially cause small short in part of the battery somehow? Would that start a fire for the rest of the battery.
If this is the case, wouldn't the probability of car catch fire might be higher?
An easy test might be take a few batteries and start shoot them with nail gun and see it get shorted/heatup/catch fire?
If it does catch fire, put a 5 mm sheet there and see how many nails and how big nails can get it to heat up / catch fire?
If any of the above tests can get the battery catch fire, I would be very concern if I am an Tesla owner.
So it doesn't sound like they did a screwy job - that's good to hear (as i said i'm a fanboy of Tesla and think nothing can stop them but their own hubris - when/if it appears), yet it also may mean that there is no easy, "low hanging fruit", way out.