30,248 karma · joined April 3, 2009
The foam shedding/impact problem was heavily analyzed throughout the Shuttle program, and recognized as a significant risk. Read the CAIB report for a good history.
That report also describes the groupthink dynamic at NASA that made skeptical engineers "come around" for the good of the program in the past. Calling Camarda an outlier is just a different way of stating this problem.
1. The application method is different. Apollo applied it to a metal honeycomb structure with very small cells, while Orion uses blocks of the material. (NASA tried the honeycomb approach for Orion, but it was too labor-intensive).
2. Orion is much bigger and heavier than the Apollo command module. The informal consensus is that Apollo may have been at the upper size limit for using Avcoat.
There are rumors (that I've never been able to run down) that the astronaut corps insisted on this so the Shuttle could not be flown unmanned.
Consider that what you're reacting to is a symptom of genuine, rapid progress.
Discoverability remains the one great problem of online self-publishing. A history of how solutions have changed over the years would make for a fun history of the web.
2) Partial gravity
The mention of "quality factor" here just begs the question. The reason we need research on biological effects of high-Z ion exposure is that it has a different mechanism of damage, not captured by that paradigm.
You can read the author's other work, that goes into great detail about different types of shielding, if you want to gain confidence in his math. The upshot is you need many meters of polyethylene to effectively shield the heavy ion component of GCR, which is what the fuss is about.
But the point of that particular diagram is not shielding, but to illustrate the 2-3x uncertainty in estimates of tumor risk based on our poor understanding of high-Z ion exposure.
On a long-stay Mars mission, that adds up to 12-18 times the accumulated GCR exposure compared to a six-month ISS increment.
It's terrific for cargo, but not viable for crews.