And there are only smaller comparisons towards steel. They are more focused on how it compares to regular wood.
In summary, what they are doing: 1. Boil the wood. 2. Press the wood. 3. Done.
And there are only smaller comparisons towards steel. They are more focused on how it compares to regular wood.
In summary, what they are doing: 1. Boil the wood. 2. Press the wood. 3. Done.
"First, natural wood blocks were immersed in a boiling aqueous solution of mixed 2.5 M NaOH and 0.4 M Na2SO3 for 7 h, followed by immersion in boiling deionized water several times to remove the chemicals. Next, the wood blocks were pressed at 100 °C under a pressure of about 5 MPa for about 1 day to obtain the densified wood"
Pretty simple and straightforward.
This process will need to regenerate almost all of that sodium hydroxide and sodium sulfite, or it's just peracetic paper again.
I have high hopes for this product as a leg of sustainability.
Here's a NileRed video replicating the process.
Now, Ipe is very expensive. I would hope this is less expensive than Ipe, and then the trick is to make your starting materials much larger, and being able to account for the shrinkage once the densification process has been completed.
You could also do laminates of this densified wood, in order to be able to use it for beams, plywood type functions, etc…. Or even fire resistant 2x4 boards.
You're right insofar as lots of improvements have been made to steel-and-concrete building fire safety since the 1970s. Plastics are sometimes still a problem.
https://en.wikipedia.org/wiki/Grenfell_Tower_fire
https://nfsa.org/2023/08/22/understanding-combustible-materi...
In seriousness, nominal vs actual sizing is just terrible. Do places outside of North America do this too?
https://www.inchcalculator.com/actual-size-of-dimensional-lu...
That's just an old wives tale.
Lumber shrinks for money reasons, older lumber is bigger [1] with sequential revisions to the standard decreasing it's real size [2] [3] (the difference between 2in and 15/8in in strength is minimal however you can keep doing that math, and they did, to go down from 2in to 1.5in over a century).
[1]: https://www.reddit.com/r/mildlyinteresting/comments/vv9atu/t...
[2]: https://ntrl.ntis.gov/NTRL/dashboard/searchResults/titleDeta...
https://www.youtube.com/watch?v=WaJFudED5FQ
They claim that the change was driven by railroad shipping charges, and wasn't based on drying, but on pre-planing the rough lumber to reduce shipping cost. They further claim that in 1919 the US Dept. of Agriculture studied the issue and ended up defining a national standard for what the post-planed dimensions of a 2x4 should be. And they further claim that it took until the early 1960s to settle on a new standard that matches what we use today.
The pre-planing is a common claim, but I don't believe it. They can make lumber whatever size they want - of course they need to plane it, but they just make it larger to account for that. Still the planing excuse it one they like to use because it doesn't show "them" as trying to cheat us.
I understand the origins of this. But I've never understood why we haven't moved on to actual sizing given the scale at which standardized lumber dimensions are produced
I'm not sure if it's been measured, but I imagine this densified wood would probably have at least twice the thermal conductivity of typical construction lumber, since naturally dense hardwoods already approach that.
So it seems like we'd basically need to replace 2x studs with 1x studs, assuming the same stud spacing, in order to match the thermal performance of a traditional wall.
I don't think this would be a dealbreaker at all though, one could always use continuous insulation instead of cavity insulation, which has a lot of benefits anyway. Maybe it can end up being a competitor to metal studs for commercial builds, at least.
I believe that's somewhat true of woods as well - different woods seem to range from 0.12-0.25 W/(mK) or so, which is somewhat less conductive than the underlying compounds like cellulose (0.4), thanks to the trapped air in wood.
It seems like densifying wood would mitigate the insulation contribution of trapped air, causing thermal conductivity to approache that of the underlying compounds like cellulose, though I'm not sure exactly what those compounds are with their process and how close they get to that air-free extreme.
its very unlikely that this change will be an important consideration for house building or shopping though. theres simpler spots to reduce heat loss, like double paning your windows
The loss of r value can be off set with two 2x4 frames. As strong as a 2x6 wall and about the same price. Added benefit is air gaps.
I wonder how it impacts the effects of humidity and time to make wood warp.
A similar phenomenon occurs sometimes in papers about ceramics research. A very tough ceramic will often see a comparison of its fracture toughness to that of aluminium; as you've guessed, this usually refers to the toughness of pure unalloyed aluminium.
Until we mix metals and have galvanic corrosion, where an Al + Ti system corrodes exactly where the metals touch.
It's not titanium that will corrode when you have an aluminium frame bike with a Ti bolt at the bottom bracket.
Scale of the artifact is also a variable if size is a constraint.
Similarly trying to compare "titanium" to "steel" is dumb. No one uses pure titanium for structural purposes & there are hundreds of common steel alloys.
Please stop repeating this FUD. The notion that a rigid steel frame provides measurable shock absorbtion over the supple, air-filled, rubber tires is mind numbingly stupid.
What exact differences in physical properties or construction leads to this, I couldn’t tell you, but you can pick up an old steel bike frame for cheap and experience it yourself. Well-made steel frames are much lighter than poorly-made ones, so I would recommend finding one of the good ones.
Unless of course you tried two of the exact same bike with the only difference being the frame material, in a blind test. Then we could talk.
But most likely, you tried two completely different bikes, felt some difference and arbitrarily decided it must be the frame material.
There are a bunch of factors, including tube thickness, alloy (I’m sure that when it comes to steel this matters, I think it doesn’t matter with aluminum), and frame geometry.
One thing I can say with absolute certainty is that, if you are using rim brakes, aluminum wheels are so much better than steel wheels it’s not even a conversation worth having. This is because aluminum wheels, unless they are painted, will have a nice aluminum oxide coating. This is effectively a ceramic and the coefficient of friction with rubber brake pads doesn’t change when the rims are wet, say on a rainy day. Steel rims lose all friction when wet.
Because I have been around for a while and made a lot of “experiments” (mistakes), I know some things. I’m happy to share what I know with you.
You could build your floor joists out of scaffolding boards, but they'd bend unacceptably.
Stiffness is basically a product of geometry rather than strength. Making your wood stronger doesn't help you if you need it to be stiffer.
There's another advantage of putting wood through a heating-and-cooling cycle: you remove internal stresses that cause it to twist.
You've been extremely informative and helpful, thank you.
I ended up putting beams in to half the span across my own house because it got so annoying(I want to say they are high grade SYP 2x10s @ 13 or 14')
The strength is 483–587 MPa, I seem to see when skimming, which is indeed superior to ASTM A36 structural steel (250MPa yield strength). In Extended Data Figure 1c, they reported the density as 1.3g/cc, a sixth of the density of steel. (Extended data figure 2f plots density against lignin removal percentage.) Of course high-strength steels are stronger, but not six times stronger.
As for the process, they didn't just boil the wood; they boiled it with lye (2.5M, the "food industry chemical") and sodium sulfite (0.4M, technically also a food industry chemical, used for example as an antioxidant in wine) for 7 hours before densifying it with 5MPa for "about a day", removing optimally 45% of the lignin. This is similar to the sulfite chemical wood pulping process that preceded the Kraft paper process, just carried out at high pH and not taken to completion, so in a sense I guess the result is sort of like Masonite, which is also made from cellulose fibers from wood bonded with the wood's natural lignin.
Environmental concerns may be an obstacle; sulfite pulping is nasty. Also presumably to mass-produce the stuff they'll want to find ways to shorten the cycle time, and maybe already have.
The burning question that arises in my mind is why nobody was doing this in 01890, 135 years ago. Sulfite pulping was going gangbusters, building materials were booming, environmental concerns were largely unknown, and there was a rage for everything newfangled, modern, and "scientific". The scientific discipline of strength of materials, needed to calculate the benefits, was already well developed. Mason put Masonite into mass production in 01929, with a process involving autoclaving wood chips at 2800kPa. So what prevented someone from selling Superwood back then? Did nobody try partial alkaline sulfite pulping and pressing the result?
> The burning question that arises in my mind is why nobody was doing this in 01890, 135 years ago
> Mason put Masonite into mass production in 01929
Thank you for taking into consideration that for us readers, 1890 was 135 years ago. Just so you know, people from this era haven't started writing 4-digit years with the leading zero yet.People have been doing that since at least 01998.
https://web.archive.org/web/19991128020723/http://longnow.or...
> established in 1996 ... The Long Now Foundation hopes to "creatively foster responsibility" in the framework of the next 10,000 years. In a manner somewhat similar to the Holocene calendar, the foundation uses 5-digit dates to address the Year 10,000 problem[2] (e.g., by writing the current year "02025" rather than "2025"). The organization's logo is X, a capital X with an overline, a representation of 10,000 in Roman numerals.
---
They zero pad, but it doesn't seem like anyone else does so with the https://en.wikipedia.org/wiki/Holocene_calendar
error: invalid digit "8" in octal constant error: invalid digit "9" in octal constant
But why only one leading zero? You can show you care somewhat more about the future by writing 002025, but then someone comes along and writes 000002025 ...
My daughter recently started researching extracting/converting CNCs from fabric blends (currently cotton/elastane like spandex). Reading this post made me wonder if we can then remake fabric from CNCs, strong against knives or bullets?
This all sounds very interesting if you have any links!
Many of the slides aren't available yet, but I'll try to curate some from photos. I'll put photo number from Dropbox, since they make direct-linking hard.
Photo 62 to 67 shows the H2O2 work from Mark Andrews' lab at McGill, being commercialized by a company called Anomera.
Photo 8 and 9 has a Cyrene whitepaper from Merck/Sigma-Aldrich. They did have presentations about it, but I don't have notes, will try to get from my daughter as she wants to try it for her process.
Photo 16 has a revisualized Periodic table of elements, logarithmically scaled by availability and color-coded with scarcity / conflict / need. We only have 100 years of Indium left and that was sorta worthless >20 years ago and now used in every touchscreen. had photo but put source link instead [4]
Photo 2 shows that we are now man-making stuff at a greater rate than the earth is creating stuff and that is rapidly increasing. The point there was that we will keep doing this, so we need to make it sustainable and circular. Photo 5 shows how FUBAR'd we are.
Happy to try to answer other questions, but noting I'm not a chemist but a chaperone, so I'll have to ask other people.
[1] https://www.isgc-symposium.com
[2] https://news.ycombinator.com/item?id=43974375
[3] https://www.dropbox.com/scl/fo/5u8xmvcxv5x1zyzaq0jxu/APJPtEo...
Maybe because at that time tropical hardwood was readily available at low cost?
I suspect that the problem us, as usual, in the price. Also possibly with the high anisotropy of the material
So it's entirely possible that the process was found, and discarded straight away because they didn't realize how cool their invention was.
blushes
So I don't know if the concept is explained in more details elsewhere, but I think it's clearly an integral part of their communication.
to be clear, having read through their website, I think what they're doing is great, and this isn't a criticism
That's the kind of programming that makes you reluctant to put anything into it.
Not using leading zeros seems fine if you're using AD near it to indicate that it's not 1942.
curious: What's with the funky date notation? Is this the new cool thing?
Call me skeptical, but reformatting dates for a "bug" in 8000 years seems extraordinarily silly. To think humanity will likely be using the same time measurement systems, computers that operate remotely similarly to ours today, same written/spoken languages, etc is laughable. 8000 years ago, the entire world's human population was roughly equal to that of London today and still just figuring out agriculture.
You know, back in 01999 we were sticking representation of dates into these bit sized 'registers'. Certainly hope by the time we hit 10000 CE "long term thinking" has made significant inroards in the field of information processing ..
We still write year 476 as 476. We don't have to write 0476 to prevent confusing it with 1476. It's not confusing.
The posted Techcrunch article directly links to the Nature paper, it is the very first link of the article
As for the reason it wasn't my wild guess would be that they were already mining for coal so it may have been more economical to just dig the ground with quasi-slaves rather than having more competition on the wood resource and waiting for it to boil whereas you can just produce steel bar by the kilometer in a factory.
I think that your critique of Gilded Age exploitative labor practices is not to the point.
Yes, lignin puffs up the wood, when some of it is removed by boiling and then heated up and pressed at the same time, carbon molecules bond with each other exponentially more.
I was researching this subject two - three years back. Anything that needs to be able to move at some point, benefits a lot by being 6 times lighter. Also buildings are always constrained by their weight when trying to make them as tall as possible.
I'd argue that it is to the point insofar as the price of labor is important to the competitiveness of a finished product, isn't it so ?
I think your response stems from the fear of me trying to turn this into something "political" but it seems to me that going down the mine has been really hard work and low pay for most of History. I am pretty sure that most historians would agree that mining is one of the easiest use of slave labor (go down the mine and bring back the stuff failing which you will be punished, also no skills required) from the point of view of slave owner/manager that is. I am also sure they would agree that after the abolition of slavery, you could consider a big chunk of mine workers, quasi slaves. Hell, even today, mining is one of the main use for drug-addicted labor force in Myanmar and child labor in Congo.
By 2025 standards, the 1890s were a time of extreme poverty, low technology, and medical ignorance. Life was short and hard, but also much better than a century earlier.
In a century, people will hopefully say the same about our time.
To quote an economist (Branko Milanovic) who's done work on this topic in the context of 19th century Serbia attempting to industrialize their peasant population:
> All contemporary evidence points to the fact that peasants were not at all keen to move to cities and work for a wage. Since there was no landlessness very few people were pushed by poverty to look for city jobs. Political parties which strongly (and understandably) represented peasantry further limited mobility of labor by guaranteeing homestead (3.5 ha of land, house, cattle, and the implements) which could not be alienated, neither in the case of default on a loan nor in the case of overdue taxes.
> This situation was very typical for the late industrializers in South-East Europe. Greece, Bulgaria and Serbia were all overwhelmingly agricultural with small peasant landholdings and no landlessness. All displayed slow or arrested capitalist development and half-hearted urbanization. The reason was simple: farmers had no incentive to move from being self-employed to being hired labor. And who would prefer to switch from being one’s own boss and dependent perhaps only on the elements to become a hired hand, working six days a week all year round, in “satanic mills”?
> ...
> The question is, how do you industrialize under such conditions? Reluctance of peasants, whenever they had their own land, to become industrial workers has been discussed (Gerschenkron, Polanyi). In England they had to be literally chased from land through enclosures; in France, the process was much more overdrawn and took a century; in Germany, Poland and Hungary, large estates owned by nobility and consequent landlessness did the job. In Russia, it was bloody and occurred through forced collectivization.
> ...
> The process whereby agricultural economies industrialized was wrenching. The displacement and unhappiness of the population dragged into industrial centers through either empty stomachs or outright terror was incomparable in its human costs to today’s similar transfer of labor from manufacturing to services (or to unemployment). The transformation in the underlying economic structure is never easy but it seems to me that the one from the fresh air and freedom of own farm to being a cog in a huge soiled machine of industrialization was the most painful.
Fewer people can produce as much food as before, so the people not needed for food production can start producing other things.
This can of course be a tragedy for the people left without work, but for society at a macro level it is hugely beneficial.
This era in England has a bad reputation, and by our standards it was awful, but by objective measures like average lifespan, population size and technological progress, it was a time of unprecedented progress and material improvement for common people.
Did people lose a sense of community as they left their ancestral villages. Probably, and I don't know how to weigh that against our immense wealth today.
If someone were to say to you, today, that your career was over, and that the only choice was to go work in a mine -- and moreover, that thanks to the great pressure of unemployed laborers in the same boat as you, safety standards had fallen by the wayside? Would you consider that a "necessary cost" for progress? If not, then what's the bar? When do you consider it acceptable to tell someone, who trained for years and years to do something useful for the community, that due to technological developments on the other side of the continent they need to find a new job, slash their budget, abandon their home, give up plans of having a family?
It's easy to say "they should learn to code" -- wait, but now coding's not the place to be, is it? The rate at which these shifts happen has accelerated, continues to accelerate, and is already well past the ability of people to re-skill mid-career.
We already have enough resources to feed and house every person in the US (and the world, though I admit the logistics there are a bit tougher). If automation actually meant that the broader population -- no, not their hypothetical grandchildren -- would become more prosperous, perhaps it would be something worth celebrating. But as is, growth for the sake of growth, at the cost of suffering that could easily be avoided had we a different economic system, seems hard to justify in my eyes.
Correct me if I'm wrong, but almost all use cases for wood rely on it to be somewhat light, for which the lattice structure is already fairly ideal.
The sawdust planks wouldn't have the properties of the long-grain wood fiber planks though. The fibers that make up natural wood are what makes the wood tough.
Plywood can be nice. It doesn't expand with temperature changes like planks and doesn't have a grain direction that it can split along.
The others, I hate. Any small amount of moisture and they delaminate. OSB is so ugly and rough that you need to hide it because you'll never be able to apply enough primer to cover the chip pattern. I'd rather just use regular plywood at that point. Particle board is the same, but I'm okay with the kind coated on both sides with melamine. It's pretty hard to get a much flatter surface than melamine particle board without spending ridiculously more on granite.
But MDF is the worst. A lot of people like MDF because it's easy to work and can be fairly structural, if you use it right. But it's very, very easy to damage, has absolutely zero edge strength, and it makes a super-fine, extremely carcinogenic sawdust that is extremely difficult to clean up completely. Yes, all sawdust is carcinogenic, always wear a mask in the wood shop, but MDF sawdust never goes away.
Frankly, it's just easier to get a bunch of sheets of birch plywood and southern pine dimensional lumber shipped direct to my house and not worry about it.
You are evidently thinking of chipboard, not plywood.
Chipboard (also known as Particle Board), is a wood composite material of wood chips and sawdust, compacted and bound together with adhesives.
Plywood is made of multiple cross-layered wood veneers, pressed with adhesives.
A bit more detail at [0].
Thank you - yes, I mixed them up in my head!