We made our own mirrors, because there was no other option a few decades ago.
But today mirrors are cheap, and they come with aluminum coating and rest of the telescope!
Here is a recent groundbreaking example from Rik Ter Horst, a 10" f/20 kutter with toroidal secondary : https://www.cloudynights.com/topic/935825-a-250-mm-f20-kutte...
I did not do anything that impressive but enjoy my own set of non-standard scopes :
- A 8" f/3.5 hyperbolic primary + ross corrector
- a 6" f/2.8 with permanently mounted 4-element corrector
and am working on a 16.5" f/3.3 that will have a permanent Paracorr II lens group.
The only messy moment was my first mirror when I learned to cut pitch, but grit and glass dust itself are no problem thanks to the wet process.
You are right though on the last bits of figuring, it's a psychological challenge and my first mirror took 3 attempts over 18 months.
Also, rather than saying such negative things like "don't do it", you could have wrapped up your negative experience into a parable for people to learn from before embarking upon their own journey. Just because you didn't prepare for the results of grinding something to a fine dust/powder doesn't mean others won't prepare for that. Especially after what could have been a much more positive outcome from your negative experience. Don't be a downer.
This would be haha funny if you were trying to stoke that "don't tell me no" as reverse psychology.
This is like telling people not to go outside because the dangers of UV radiation are too much. Deal with it. Wear protective clothing, don't hide in a cave. Some of us are brave enough and have the ability to judge risk/reward so that we left the cave, we crossed the oceans, we've left the planet. I'd hate to live in a world were nobody did anything risky because someone previously had a bad experience and stopped rather than looking at the bad result, making changes, improving the outcome the next time.
The only part of the wikipedia for Silicosis that mentions glass is about manufacturing it and, even if it includes the grinding part, the reference it links to doesn't mention glass or grinding at all.
If you have more pointers or keywords about this subject, please let me know!
Everywhere that I've read about grinding mirrors (and I've done a lot of reading) always says to grind wet. Any YouTube video you watch on the subject will also show them grinding wet.
When grinding a mirror you put water and grit on, grind until the grit is used up, wipe it off, and repeat. This is called a "wet".