So, reusable is supposed to reduce the cost. But the space shuttle was reusable and it has been shutdown because it was too expensive. What is the differences between the two?
SpaceX builds vehicles. The Shuttle was “reusable” because they needed a term between the default for transportation capital expenditures (e.g. trains, planes, cars and ships) and the modified missiles that defined post-War spaceflight. “Reusable” in the Shuttle’s context meant months of specialist overhaul time and the cost of a Falcon 9 launch in SRB booster replacements alone [0].
At the end of the day, in 2010, “the incremental cost per flight of the Space Shuttle was $409 million, or $14,186 per kilogram” [1]. ($591mm and $20,512 in 2024 dollars, respectively [2].) SpaceX’s prices per kg are around $3,170 on Falcon 9 [3] and $1,520 for Falcon Heavy [4]. Starship should bring those costs below $1000.
[0] https://forum.nasaspaceflight.com/index.php?topic=51959.0
[1] https://en.m.wikipedia.org/wiki/Space_Shuttle_program
[2] https://www.usinflationcalculator.com/
[3] https://www.spacex.com/media/Capabilities&Services.pdf LEO
[4] https://en.m.wikipedia.org/wiki/Falcon_Heavy LEO, theoretical
It might even bring the costs below $100/kg.
(My guess is the economics are fine, but the politics would kill it on earth, so the moon or mars will get one, but that's just an interested amateur opinion).
(I may be misremembering or getting confused with a thing specific to tidal locking?)
I suppose the same effect is there with satellites much smaller than the moon, but it would be tiny.
https://commons.wikimedia.org/wiki/File:Orbital_Debris_Lifet...
But yes, eventually things decay.
https://www.esa.int/Enabling_Support/Space_Engineering_Techn...
But on a more technical level. I think the vertical landing is the main difference. Vertical landing was obviously known and done by NASA, this is how the lunar modules landed on the Moon. But doing it on Earth, with vehicles weighing hundreds of times more, I don't think the world had that technical readiness a few decades ago, when the space shuttle was designed.
And another major difference is the mass manufacturing idea. From the start SpaceX planned for getting to mass manufacture its rockets. The Falcon rockets are much cheaper than any other alternatives even if you remove the reusability.
Then it's the methane burning engines. This was pure old fashioned engineering progress. SpaceX's engines are miracles of rocket engineering. Aside from that, the fuel choice is extremely smart. Methane is better than all other fuels, except for hydrogen. Hydrogen was the fuel of the space shuttle, but it's very tricky to work with. It has very low volumetric density, so the tank of the space shuttle was absolutely humongous. Hydrogen needs to be stored at an absurdly low cryogenic temperature, so this adds to the complexity. And that tank was not reusable, so it adds to the cost.
It is also yet to be seen how Starship will ever be profitable (outside of spending government money), who is going to pay for those launches and for what purpose. Other than Starlink, of course.
Now personally I’m looking forward to NASA, ESA and JAXA to launch outer solar system probes like new horizons but with tons of fuel left in the tank to safely make orbit around there.
Partially. They have a fixed-price contract to land humans on the Moon, and notably got that contract because they severely undercut the other bids and were the only bid that actually fit within the available budget: they bid $2.94B, while Blue Origin bid $5.99B and Dynetics $9.08B.
That 3 billion is also much less than what they're spending on the project.
So was the space shuttle, so that's not a difference between the launch costs of the two vehicles.
It also allows for launching individual space station modules that have almost the same volume as the entire ISS in one launch.
Their plans for refuelling on orbit with tanker versions of the starship open up the entire solar system to unmanned missions with much shorter timelines and much higher payload size and weight.
The fact the entire system is re-usable will make it both cheaper and faster to use than any other launch system.
All of this combined mean that it won't just be countries and space programs bidding for space on launches, it puts space within reach of many corporations and some private individuals. This isn't conjecture, it's already happening with the Falcon 9. Starship will make it even more accessible.
Of course, that means you could also fit a James Webb-folded telescope except make it a lot bigger :-)
My favorite related thing is that the Starship itself could serve as a large space or moon station.
About 10% funded by NASA. Starship is a >$10B program; SpaceX is getting $3B for Artemis of which >2/3 is for operational tasks and moon-specific stuff that SpaceX aren't relevant for SpaceX's goals of LEO and Mars.
Now taxpayers have a 10x return on investment.
But it's high cost was the end of it.
The high cost should have killed the project before it ever flew, but that's not how governments behave.
All of that adds tremendous weight, complexity, and cost.
There are better fuels in terms of Isp and density. They have some downsides such as being corrosive or having highly toxic exhaust.
And unbreathable and full of sulphuric acid. You may as well just stay in orbit.
On Venus, a puncture doesn't immediately destroy anything - because of equal pressure on each sides of the balloon wall. You have more than enough time to put on a protective coat and fix it.
And building more living space is much easier + you could source the material (carbon) on site.
Yes, both systems are reusable, but there are key differences in the refurbishment of the systems that partly explains the cost difference. It took more labor, resources and time to refurbish the shuttle. Also consider rapid reusability was a stretch goal when it was being designed, but we have come a loooong way since, spacex in particular has had it as a driving competitive differentiator for years now.
Another big difference is that NASA post Cold War was a skilled jobs program, with an incentive to do distributed, high overhead work to appease their bosses (congress), while SpaceX has the opposite.
Starship uses essentially the same ceramic heat shield tiles as the Space Shuttle, so the fact the Shuttle had so much trouble with refurbishment doesn't mean that SpaceX has solved these refurbishment issues with the Starship upper stage.
Though the Starship lower stage, which contains the most expensive engines, doesn't have this problem. Since it doesn't need a heat shield. So partial reusability should be pretty realistic.
> In terms of shapes, the tiles were not uniform. In fact, there were over 17,000 different shapes used to fit specific areas of the shuttle's body. Each tile had to be individually manufactured and shaped to fit a precise location due to the complex curvature of the shuttle's surface. The unique shapes were necessary to ensure that every part of the shuttle received the proper protection against the extreme temperatures during re-entry.
https://www.google.com/search?client=firefox-b&sca_esv=11e08...
This gives a direct answer (24,300) while citing a NASA source.
Note that the question here is how many uniquely shaped tiles there was, not the total number.
This is interesting because if you have to manufacture and keep in stock 17,000 separate tile shapes, that will be vastly more expensive than SpaceX who, from what I hear, only uses a singe hex shaped tile everywhere.
Starship is supposed to be (and clearly well on the way to being) fully rapidly re-usable. That means all stages (in this case two) are re-usable, and that the capital and time required to get either stage flight ready again after a flight should be minimal.
Said another way – it is cheaper for SpaceX to build an entirely new Starship + Booster than it was to refurbish a Shuttle between flights, by a factor of about 4x ($90M for a Starship+Booster / $400m for Shuttle refurb).
Material: stainless steel is much cheaper
Percentage of reusability: boosters of shuttle cannot be reused, maintenance of shuttle itself is also very expensive (heat shields were pricey). whereas the starship stack has higher reuse percentage and allegedly cheaper to maintain.
This is in contrast to something like the falcon, which has a very standardized mfg process and components, which allows for really rapid iteration
a. Cheaper, more durable material (stainless steel).
b. Cheaper, easier to manufacture engines.
c. Easier to use fuel (methane is much "tamer" than hydrogen).
d. Standardized heat shield with much smaller requirements for manual work.
We'll have to see how it works out.
Contrast that to the Space Shuttle which required a human crew to flight test anything.
One of the design goals of Starship is for the booster and ship to relaunch with zero refurbishment. To literally land over the launchpad, refuel, and go back to orbit within hours without people even approaching them. The heat shield is the biggest risk to that goal IMO, and we saw today that it definitely sustained serious damage despite improvements. But if they ever get there then per-launch costs will be a tiny fraction of the Shuttle with 6x the payload.
The difference is that they have already proven to be the lowest cost and most reliable launcher due to reuse. This is them lapping the industry with second stage reusability.
The shuttle would have been much, much, cheaper per launch if it had flown more often. The expected costs for the shuttle included a range based on how often it flew which turned out to be reasonably accurate. They were much worse at predicting which end of the range they would be flying in. At the rate they ended up flying they had the extra costs of reusability without any of the benefits.
Starship is ludicrously expensive, but still much cheaper than even the best case for the Shuttle, and it has a guaranteed source of launches to help it benefit from resuability.
They did [1].
[1] https://en.m.wikipedia.org/wiki/Space_Shuttle_retirement
StarShip consists of the Super Heavy booster that we saw "caught" today, and the StarShip (orbiter) itself. Having the booster return to launch site vs requiring ocean recovery should potentially increase cadence and reduce cost of reuse. StarShip is also meant to be reusable, although it remains to be seen how that will pan out. On the previous flight there was burn through from inadequate heat shielding - maybe we'll see an improvement with today's vehicle. I'd expect SpaceX to iteratively arrive at a quicker and more cost effective orbiter reuse procedure than NASA had with the shuttle, but how quick remains to be seen. Of course they are planning many of these to go on one-way trips to Mars rather than being reused.
Worth noting that Starship's heat shield is very similar to the one of the Shuttle. They actually got the manufacturing method from NASA.
More than 40 years and many lessons learned.
SpaceX took advantage of tech from both the US and Russia, including the experience with the Space Shuttle. They have better computers, better metallurgy, advanced 3D printing and their own experience with the Falcon 9.
There is no guarantee that it will reduce the costs that much, but will all that experience, the chances are success are higher than with the Space Shuttle.
One big issue that isn't talked about much and that SpaceX takes very seriously is simply a lack of demand. There is only so much stuff you want to put in space. Satellites are expensive, and even with disposable rockets, the launch is only a smaller fraction of the cost. It is already a problem with the Falcon 9 as they have a bunch of rockets and not much to do with them. Starlink, orbital refueling, and crazy ideas like earth to earth transport are all ways to address this problem.
It was a problem for the Space Shuttle too, they couldn't achieve the economies of scale they planned it for. It was supposed to fly for routine maintenance missions but it didn't work out.
What this also means is that if you want to get into the space economy, work on things to do in space, not yet another launch vehicle startup.
The other big difference, an elephant in the room grade difference I think, is that SpaceX reliability was developed with memories of a reusable vehicle failing mostly due to turnaround costs and risks on everyone's minds. That clearly wasn't the case when the space shuttle was designed, they were the first and enjoyed the privilege of making all the beginner mistakes.
He emailed back that he agreed with my reasons and had argued that case with NASA in the early stages of the shuttle program.
So NASA was aware of this at the time.
Let's start with the fact that it was designed in the 1970's. If you had a Cadillac DeVille from 1970 it would get 8-12 miles per gallon. Just the mere fact that the design is about 70 years old makes that vehicle too expensive to operate, and that's before we even start talking about other issues with the design (performance, safety, reliability, etc).
It actually would have been a lot cheaper if they had gone for serialized, mass assembly line production of Saturn V class disposable rockets to launch piece of space stations, satellites and manned missions into low earth orbit.
Same thing for SLS.
The need to codify what work is to be done in contacts is antithetical to SpaceX's rapid development processes.