Design iteration is typically a long tail phenomenon - new issues keep coming up as the system (car) faces new scenarios.
Even a high-resource prototyping program can only go so far with scenarios like - wear and tear/part fatigue, adverse environmental conditions, local peculiarities (e.g. regulatory requirements for uncommon configurations), unintended but common maintenance mistakes etc.
For example, a Fiat car my family owned suffered a cascade drivetrain failure after about 9 years on the road. I don't think a prototyping program could have captured that ahead of time.
The fact that the showroom RR parts look fine only indicates that the parts are ok immediately after manufacturing; it does not promise they'll work fine after several years even if treated will.