"It’s transparently obvious that PHP can scale — one look at who uses it (Facebook is really all you need to know) proves that."
If by scale you mean code your own extensions at the C level including your own VM, then sure, it scales!
If by scale you mean code your own extensions at the C level including your own VM, then sure, it scales!
Sources: http://www.h-online.com/open/news/item/HipHop-Facebook-s-PHP... and http://en.wikipedia.org/wiki/Facebook
If OP had thrown more hardware (and hardware costs) at the equation his problems would have reduced.