It's not clear to me that melting is less energy intensive than digging (and all it's related machinery and material movement).
It's not clear to me that melting is less energy intensive than digging (and all it's related machinery and material movement).
One way to think of this is to just imagine the chemical bonds holding the rock together. Tricone drills and TBMs both just sheer the rock, the latter on a massive scale, which is only has to expend that localized bond energy, whereas melting all of it is massively inefficient even with good heat recovery.
One thing I've wondered is if a focused energy beam could just locally break the bonds in a way that'd produce pieces optimized (size, shape, etc.) for transport back through the tunnel. In this way the minimum of energy needs to be expended by reducing the linear distance of cutting.
However, energy beams still have to heat up the rock a lot to vaporize it, so this would still locally be less efficient than cold sheering that current methods use, so when you think about it, TBMs, etc. are actually doing pretty good.
As an experiment, it would be fun to architect 2 designs. One that has a fancy microwave or thermal rock melting setup, one that has a traditional rock drilling approach, both powered by a nuclear power source. Add up the cost of ownership for both, and I'd bet the mechanical solution comes out on top.