To me, this doesn't seem like a large number of claims. It seems like the minimum number of claims that appear as a result of attaching a 3d printer head to a cable-driven parallel manipulator.
> A cable-driven additive manufacturing system comprising:
So, it's a 3-d printer with something additional for it.
> an end effector configured for linear translation within a three-dimensional workspace along an x-axis, a y-axis, and a z-axis;
Nothing new here, as this is true for any 3-d printer with a stationary bed.
> an aerial hoist suspending the end effector within the three-dimensional workspace by at least one suspension cable, the aerial hoist having a static position within the three-dimensional workspace whereby the aerial hoist is not translated along the x-axis with the end effector and the aerial hoist is not translated along the y-axis with the end effector;
The printer is suspended, and the suspension point doesn't move. So, distinct from having the printer bed move, but otherwise the obvious next step if you have the head moving in 3d.
> an aerial cable winder configured to control linear translation of the end effector along the z-axis;
Again, the obvious next step. With a fixed suspension point, pulling on the rope sets the height of the printer head.
> a plurality of motion-control base stations disposed below the aerial hoist and configured to control linear translation of the end effector in an x-y plane defined by the x-axis and the y-axis, each motion-control base station comprising a base station cable winder;
If x-y control is handled from above, then the maximum x-y speed is limited by the speed of gravity. If you attempt to move any faster, then one of the suspension cables will no longer be under tension, and the remaining ones will act as a pendulum until the maximum length of the untensioned cable is reached.
> a plurality of motion-control cables, at least one of the plurality of motion-control cables running from each of the base station cable winders to the end effector;
Well, yes. Otherwise the base stations aren't exactly base stations.
> at least one tension-control base station; and
If you are only controlling the length, then any allowed tolerance in the length spooled out will result in a larger uncertainty of the location of the print head. This is a requirement from having the x-y controls below the printer head.
> at least one tension-control cable running from the tension-control base station to the end effector.
Well, yes. Otherwise the base stations aren't exactly base stations.
So these entire claims boil down to nothing more than the shower thought of "What would happen if I put a 3d printer pen [0] on a Robocrane? [1]" Given cable-actuated parallel manipulators aren't exactly new [2], this wouldn't pass the non-obvious test to me. Heck, applying this for 3d printing is suggested in this reddit thread [3] (2016 video, March 2021 thread).
[0] https://www.amazon.com/3d-printing-pen/s?k=3d+printing+pen
[1] https://en.wikipedia.org/wiki/Robocrane
[2] https://journals.sagepub.com/doi/10.1155/2014/823028
[3] https://www.reddit.com/r/robotics/comments/mej19w/extremely_...