You are aware a catalytic converter is a wear part that is a component of the exhaust system, right? You want a block disassembly to replace a part so understood to be a wear part it’s covered by US federal warranty to 80,000 miles? You just added at least eight hours of labor — which in major metros can reach $300/hr — and risk to a one hour job. There are absolutely zero reasons to open a block unless the engine itself is imperiled or under inspection. Blocks are notoriously difficult to reassemble to spec and the idea is to avoid opening them as long as possible.
I’m aware manufacturers are burying cats closer to the block but that’s universally thought to be a bad idea for owners and a great idea for mechanics. Now you want to put it inside the block? Please, please, please don’t design cars, and let me know which manufacturer came up with that genius solution so I can avoid driving one of their vehicles for the rest of my life. The rest of you should as well because all that “fix” does is octuple your repair bill for fixing a bad cat and risk your engine for doing the same.
No disrespect, truly, but after over a decade of being a tech, that might be the stupidest idea I’ve ever heard in vehicle design. And all of that for what, to avoid theft? What makes you think they won’t just steal the car instead if the cat is buried in some Fort Knox inside?
We all know where the stolen cats go. Why not start with those places rather than lobby for some John Deere type screwing over on self repair?