The nanotubes were easy. Cetindag says the lab just buys them from a chemical supply company. The scientists then add these to a polymer precursor that’s spread into a 6.5-micrometer-thick film. To orient the randomly aligned tubes, the researchers wanted to use a magnetic field. The problem: BNNTs aren’t magnetic.
So Cetindag painted the negatively charged tubes with a positively charged coating; the molecules that made it up were too large to fit inside the BNNTs and thus left their channels open. Cetindag then added negatively charged magnetic iron oxide particles to the mix, which affixed to the positively charged coatings.
When the researchers applied a magnetic field, they could maneuver the tubes so that most aligned across the polymer film. They then applied ultraviolet light to cure the polymer, locking everything in place. Finally, the team used a plasma beam to etch away some of the material on the top and bottom surfaces of the membrane, ensuring the tubes were open to either side. The final membrane contained some 10 million BNNTs per cubic centimeter.
When the researchers placed their membrane in a small vessel separating salt- and freshwater, it produced 8000 times more power per area than the previous French team’s BNNT experiment.