The concern I have is someone will intercept the card, grab its details, and then repost it to me. They just have to wait a couple days/weeks and I’ll have activated the card by then. They will then have my name, address, card number and ccv values— often enough for online purchases. Some of my cards ask for a secondary password but not all my cards and not all the time.
Requires someone able to intercept the post (eg corrupt postal employee or subcontractor), and the ability to create a convincing replacement envelope/letter, but it is all achievable, and I expect not everyone will properly scrutinise the envelope/letter/card for signs of tampering. Even for me, with a new card only once every 3 years or so, how can I tell the difference between their letter being tampered with and them just using a new/slightly different design?