Kudos to you!
Kudos to you!
You really nailed it. The GM's position -- and he said this more than a few times -- was that the parts were designed with extra tolerances already, so if they were a little below spec it was OK.
Engineers have to keep that in mind when designing products: production knows there's a margin for error and they'll take that into consideration when deciding whether or not they can get away with shipping something.
(And the GM was a pretty OK guy, we got along fine otherwise. He in turn was just under a lot of pressure from further up the ladder to meet certain production goals.)
“A laser weld, sir.”
“So it would appear. Your identification is quite understandable --- and quite wrong. I want you all to memorize this piece of work. Look well. Because it may easily be the most evil object you will ever encounter.”
They looked wildly impressed, but totally bewildered. He commanded their absolute silence and utmost attention.
“That,” he pointed for emphasis, his voice growing heavy with scorn, “is a falsified inspection record. Worse, it’s one of a series. A certain subcontractor... found its profit margin endangered by a high volume of its work being rejected... The welds passed the computer certification all right --- because it was the same damn good weld, replicated over and over again...”
He gathered his breath. “This is the most important thing I will ever say to you. The human mind is the ultimate testing device... There is nothing, nothing, nothing more important to me in the men and women I train than their absolute personal integrity. Whether you function as welders or inspectors, the laws of physics are implacable lie detectors. You may fool men. You will never fool the metal.”
--- Lois McMaster Bujold, _Falling Free_