How wooden puzzles can destroy dev teams
engineering.khanacademy.org
engineering.khanacademy.org
The same solver on the hard version runs in 0.01 seconds, 67 columns, 272 rows, 245626 de-queues, and finds no solutions.
So as others have noted, the hard puzzle solution must be some weird rotation, and/or not spaced on "integral" coordinates.
Since I don't have time to write such a solver, I will leave it for now :)
Note: if you have not looked at the Dancing Links paper by Knuth and learned how to use it to solve backtracking problems, you should. It's amazingly useful for solving such problems, for enumerating all solutions, and it is fast and completely general.