NASA Engineers Resurrect And Test F-1 Engine Gas Generator
space-travel.com
space-travel.com
A team of scientists today reported the first results from their analysis of the "F-1 Engine", an artefact from the First Empire which was serendipitously discovered last year in nearly pristine condition in the storeroom of a museum. Although the documentation meant to accompany the engine has long been lost, the team is confident that they can apply recently developed scanning techniques to discover how it worked. These engines were said to be capable of developing an incredible 1.5 million pounds of thrust, and were instrumental in powering the First Empire's legendary voyages of exploration. It is hoped that the knowledge recovered from this engine will eventually enable the construction of similar devices.
Long term, I'd hope and expect the Library of Congress to take over the storage and maintenance of documentation and artefacts relating to major public engineering works, so people can at least go back to the source to re-learn the lessons of the past.
Those young engineers couldn't just pick up the phone and talk to the engineers who made the engine and that's potentially a real problem for our culture.
The obvious solution is that staff need to document what they did and why they did it. So that those who come after can read it and understand. We all know it's necessary and so few companies seem to have it as part of their procedures. Corporations don't seem to be able to plan for more than 5 or 10 years in advance.
(There is a downside to being a child again: I have a strong urge to cheapen this by saying something like, "That's almost enough to lift your momma off the couch.")
There's some grumbling in space activist circles that the mandate is, at least in part, designed to keep federal money flowing towards the contractors for the Shuttle propulsion systems.
(That said, building a new Saturn V isn't as easy as dusting off the blueprints. Some aspects of the design would have to change --- there are places where the originals used asbestos, for example. And the plant where the first stage was build has since been reconfigured so that it can no longer handle anything that diameter. But there's a lot less technical voodoo involved than for that SSME refit...)
As far as space stuff is concerned, would that sort of consideration actually be made? If there is something actually better than asbestos I am sure they would use that instead, but if asbestos is the best material for the job is its danger really in the same league with the rest of rocketry? I mean, they still use hydrazine...
It's my understanding that the SpaceX team draws at least some inspiration from the F-1 design. There's a mention of the F-1 under the Merlin 1D section of this Wikipedia article:
http://en.wikipedia.org/wiki/Merlin_(rocket_engine_family)#M...
The next time Elon Musk does an AMA (or something similar), I'd love for someone to ask him about the F-1. It would surprise me if every rocket engine designed since the F-1 simply ignored all previous designs. We may not have a complete, detailed understanding of the design, but the article comes across a bit on the "breathless amazement" side of things.
A lot of the comments here follow a common pattern where a layperson looks at a system and makes seemingly rational comments, but in reality they have an inadequate understanding to even form a relevant opinion.
I certainly don't have enough understanding of rocket engine design to hold an opinion. Even after reading that piece, I must consider the source and the tone of the article. Also keep in mind that programs within NASA are, in essence, in competition with companies like SpaceX.
SpaceX has plans for bigger rockets and engines, but those are rumored to involve different fuels, perhaps for reusability. (Kerosene, the fuel for the F-1, and the Falcon 9's Merlin engines, gunks up the engine's innards a lot more than liquid methane, which is the rumored fuel for their next generation engines. If de-gunking would require a rebuild after a few flights, it's something you might prefer to avoid. The technical name for "gunking up" is "coking", if you'd like to read more on it...)
In this specific example there is a tremendous amount of large-engine experience wrapped up in the F1. These engineers are trying to learn from that to help design the next generation of big engines. Ignoring the work done on the F1 - failing to resurrect it - would force them to make the same expensive mistakes as their predecessors. And that, more than anything, will put a nail in progress's coffin.
Interesting to see what happens now that private enterprise is running its own programs alongside the government. I believe there will be a distinct chilling of relations between the main private players in a few years, once their main competition becomes each other rather than the government.
Anyway, I'd say researching a F1 engine is a great start point to progress towards the development of a newer rocket engine. Kudos to these guys!
The problem here is that there is no good reason to build this large rocket. There are already rockets capable of launching humans and lunar expeditions into space from American soil. NASA and the government are wasting precious resources by duplicating that capability.
The usual justification given is that big rockets are needed for lunar expeditions. But that is not correct - you can easily just launch more of already existing rockets. Apollo only used Saturn V since there was so little time and so little experience in orbital rendezvous, which turned out to be possible quite easily. There's also a reason why the Saturn V was not flown beyond the Skylab mission or why no more were built. It was just too expensive and only few payloads would justify using it.
If american space policy was more rational, it could achieve much more in a shorter period of time.
In an industrial sense, the F-1 tests are always interesting and probably don't cost a lot of money. The engine was not that advanced, a normal, if big, gas generator kerosene engine.
The same "ancient artifacts", could be said from the NK-33 engines, that were built in the seventies in the Soviet Union but are going to fly this year in Orbital Science's brand new Antares rocket to resupply the ISS. The engines are still state of the art high pressure oxidizer rich staged combustion with thrust to weight rates of around 100.
In what other field can you reach such levels of technological advance that they stand unsurpassed forty years later?