I started digging into Watt's challenges getting an accurate cylinder bore for his pistons, and it spiraled out from there :).
The article covers some of the key techniques developed during the industrial revolution to measure and make incredibly precise parts. There are a lot of animations and interactive figures to explore how it works.
The fight for water Richard Arkwright's water-powered mill at Cromford opened in 1771, and the factory system that followed created fierce demand for the best river sites. Water-powered mills were also dependent on the weather: a dry season could shut down the factory.
Steam pumping engines offered a solution. An engine lifted the water that had passed beneath the wheel back up the hill, allowing the same water to fall through the wheel again. This kept the smooth turn of the water wheel, but wasted coal moving the water. Watt sold sixteen to twenty horsepower pumping engines to deliver ten horsepower to the machines.
Watt's double-acting engine, beam, crank and flywheel let the engine directly turn the line shaft. This met a huge demand from mill owners who wanted to build near workers and materials rather than around a particular stretch of river.11 One problem remained, though: every time a machine was turned on or off, the load on the engine changed.
The big motor and most of the machinery was long gone but you could still see where the belts went through duento various holes and cutouts, now usually closed by wooden blanks.
Remember, this was all iron, not steel. The mass production of steel didn't get going until the 1880s. It's amazing that railroads predate steel.
So what you got may have been called cast iron but what it actually was might be pig iron, gray cast iron, ductile iron, and even a bit of steel and possibly carbides mixed in. Properties varied - sometimes by a lot.
If you know even a bit about metals then when you hear "cast iron piston ring" you imagine that ring to have certain properties that match a specific type of cast iron. But in those days every single ring might vary significantly entirely due to the ore load the foundry happened to get, how they melted/cast it, how it was cooled, etc.
The text was hand written, but reviewed by AI and light edits were made. The CAD models that drive a lot of the animations were either sourced or built based on pictures of historical machines. As called out in the credits, the interactive figures were built by myself and Claude Fable 5 (mostly - a bit of Opus 5.5 in there now).
The article itself was built over about 4 months.
https://github.com/yuechen-li-dev/Aetheris/
It's a code-first CAD kernel/toolkit specifically to help LLMs with CAD stuff, it's currently AI usable but not very human usable yet since I'm working on the editor UI. Get your Claude to clone it and give it a try and see if it's easier than your current workflow.
I built two 3D mechanical demos with it a couple of weeks ago that you can check out as well. https://aetheris-difference-engine-showcase.yuechenli.worker... https://aetheris-editable-v8.yuechenli.workers.dev/
The wrought iron mills had enormous powered hammers. https://en.wikipedia.org/wiki/Catalan_forge