I suppose the best process would be this, and then after rescanning putting a black bar over each redacted text with image editing.
I'm probably overthinking this one but the various lengths of the redaction bars would provide some information perhaps? So three conspirators with names like Stonk, Hephalump and Pragma-Sasquatch would be sort of easy to distinguish between if the public had a limited list of people who might be involved?
You're definitely not overthinking this. Fitting words by length is the attack vector if the blanking itself has been done correctly.
Absolutely. It’s why officially-redacted documents typically take out entire sentences and paragraphs, wiping just names only sparingly.