Sig does have a way of making every pistol feel like it was custom molded to your hand - but Glocks "Just Work".
Modern firearms have multiple internal safeties to prevent accidental discharges (unless you're Sig apparently).
If for some reason you're open carrying in a holster (like perhaps a police officer or soldier would be), and someone tries to get your weapon off of you and succeeds, a manual safety could save your life. They probably won't realize that the safety is on, and when they point the weapon at you and pull the trigger, nothing will happen, giving you a chance to escape or fight back.
Without that manual safety, the weapon just goes off and you now have an aftermarket hole installed in your body.
There's less of an argument manual safties in concealed carry, though. The opponent shouldn't know you have the weapon until it's drawn, so there's less chance of them getting it out of a holster.
> and someone tries to get your weapon off of you and succeeds, a manual safety could save your life.
This is something straight out of a movie...
I don't want to look up the sources here and now (work policies) but it does, on occasion, happen.
Unfortunately the 2A community is filled with fud and hollywood-esque beliefs. Those who have little training or practical experience often fall victim to believing these fantastical "what-if" scenarios.
The amount of times a firearm has been taken out of someone's duty holster and used against them is a statistical rounding error. Most LEO departments require Level 3 Retention holsters, making this scenario nearly an impossibility. Additionally, a safety isn't going to save someone's life if the "bad guy" has wrestled control of the firearm away from the owner.
This entire scenario is fiction. Manual safeties often do more harm than good - which is why just about all modern handguns have no manual safety (outside of the few States which, out of ignorance, require them by law).
A thousand of an inch isn't such a theoretical number. It's about 25 microns, and I've shimmed one of my back-focusing photography lenses for less than that much (about 10 microns, to be specific). This is something that they ought to be able to machine for, but depending on the context, it might not leave much room for error.
If it's true, that's truly terrible design.
A safe example is bike chain. If each one is 1 inch +- 0.01", if every single one is +0.01" then ten links will be long by a tenth of an inch. And might pass QC on the bike when pedaled by hand- but it'll fall off when somebodies full bodyweight and 100hrs of wear is out into it.
For those who want an example, calculator, and demo see: https://www.smlease.com/entries/tolerance/tolerance-stackup-...
NB: using disks like the site does provides a clearer example.