Aluminum batteries outlive lithium-ion with a pinch of salt
spectrum.ieee.org
spectrum.ieee.org
> a typical Li-ion battery retains only 80 percent of its charge capacity after 300 to 500 cycles
That's off by 10x at least. Typical LFP batteries that are widely used now have thousands of cycles. Over 5K in some cases. Some of the solid state batteries that are coming to production in the next few years might do better. 300 to 500 is more typical of some older chemistries. Even NMC batteries used in e.g. Teslas have cycle life spans of at least 1500 or so cycles.
And for reference, if you charge and full de-charge your car that would be 1 cycle. A decade is only 3653 or so cycles (there might be 2 or 3 leap years). Most car vehicle owners don't charge nearly as often or so completely. A typical Tesla that is partially charged maybe once a week or so is not going to need a battery replacement until the 2040s or so.
Anyway, the article carefully avoids talking about energy density. Which is of course the key thing here. Together with other things like charging speeds. Operational temperatures, etc. These all matter.
This is a university study, not a plan to get this to production. Promising and interesting but probably well over a decade away from any serious applications. By that time we might have all sorts of other battery tech that is sitting a bit higher on the technological readiness scale on the market.
Assuming that's accurate, and batteries spend a majority of their usable lifetime around this capacity, perhaps battery estimates should be based off of the 80% capacity mark.
Without knowing specifics, your MBP might have had issues with an individual cell such that initial capacity dropped significantly until the cell was disconnected.
That made me uninstall aldente again.
OK, so it can go below 80%, but if it takes 3-4+ years, I'm not sure I care. (Don't get me wrong - I do of course use the built-in intelligent charging on Apple and Android devices. No reason to charge a battery to 100% when I'm going to plug it in for bedtime in a few hours anyway.)
I have an M1 MBP and I use it 95% of the time at my desk. I use Al Dente, and if I'm going to be using it away from my desk or I'm going on a trip, I'll just click the button to fully charge it. Even if I forget, the battery life is good enough that 80% is usually enough.
These batteries degrade with use. They degrade faster when they have a high charge or a low charge. Suppose each day you used 50% and charged at night. That's a cycle every two days.
If you are doing that by going from 100% to 50% and then charging back to 100% you will get some number of cycles before you need to replace the battery. Let's say it is 1000. You'd need to replace the battery after 2000 days.
If instead you do your 50% per day by going from 80% to 30% and then charging back to 80% you are operating in a charge range that has a lower degradation rate, so now you might get 1500 cycles, or 3000 days.
It's at 500 cycles now, the battery has been declaring it recommends service for a year, and taking it out to cafes limits my work time to maybe 3 hours max (starting at 80%).
There were at least one or two occasions where it 'cooked' itself to death inside my backpack though, when it didn't sleep on lid close as expected.
Not sure how big an impact charge limiting has made (is my battery life better? did I avoid pillowing?). Or the self-cooking. But that has been the life of this computer.
It depends on the use case. I believe LCO batteries are still more widely used since they are popular in small electronic devices rather than electric vehicles. These do not achieve the thousands of cycles you mention.
In general I don't like articles that simply talk about specs of Li-ion batteries as a whole without specifying the exact chemistry. Apple has different incentives when they choose a battery as compared to say Ford.
LFP is incredible, but LFP batteries are 5x larger than li-ion. The two aren't comparable. You won't find LFP batteries in cars nor smartphones.
https://en.wikipedia.org/wiki/Lithium_iron_phosphate_battery
If you compare a standard range Tesla Model Y with LFP pack, the newest LFP pack stores around 62 kWh, vs. around 80 kWh for the long range (NMC) variant. And the LR pack actually weighs more than the LFP one, putting the difference in energy density at <30%.
Further more, typically with an NMC pack it's recommended to only charge to 80% for day-to-day use, to reduce long-term degradation. But with an LFP pack you can routinely charge to 100%. So the effective difference in range for day-to-day driving if you follow that recommendation is small.
A lot of BYDs cars use LFP. And they sell a -lot- of cars.
The 2024 Mach-E is LFP. The Kia EV5.
And so on. I think you have an outdated model of lfp tradeoffs.
Many of the extended range models still use higher-density chemistries. But LFP is making amazing strides.
It doesn't seem to effect things much. The cars still have the same range. I guess they must be heavier.
Australian drive their cars around 13,000 km's per year. If the LFP battery got 3,000 cycles that's 90 years. I guess they must hit some other limit long before then.
> Tesla is known to frequently change the prices or availability of its models without providing separate information. As the US publication Electrek writes, the Model 3 Standard Range disappeared from the US configurator at the beginning of October. At 39,000 dollars, this variant was the cheapest Tesla in the US. Recently, however, only the Model 3 with the larger Long Range battery has been available there – in the rear-wheel drive version from 42,490 dollars. There is also the Model 3 Long Range with all-wheel drive (47,490 dollars) and the Model 3 Performance (54,990 dollars).
It doesn't make sense to compare LFP vs. lithium-ion, because the first is a sub-type of the second.
You are technically correct - that's just how I've seen it casually used
I don't think this is true. There are still lots of lithium ion 18650 cells around in battery banks, tool batteries and home devices, you name it.
Also lithium polymer is the same general chemistry (there are lots of variations), the polymer is the separator.
BYD "Blade battery 1": 168 Wh/kg. 448 Wh/L. Shipping now.
BYD "Blade battery 2": 210 Wh/kg. Announced for 2025. [1]
Tesla current lithium ion battery: 260 Wh/kg. 416 Wh/L[2]
(Tesla also uses lithium iron phosphate, in their lower-end cars.)
Close on size, big difference on weight. Weight differential is narrowing.
At this point, all fixed installations should be lithium iron or better. There's no excuse for big lithium-ion battery fires such as Moss Beach and the Port of Los Angeles any more.
Solid state batteries with better density are coming along, but nobody has those in volume production yet.
(Incidentally, if you ask questions like this to search engines that use an LLM, the results may be bogus, as they tend to pick numbers from the wrong places. Check the references.)
[1] https://electric.guide/renewable-energy-storage/byd-blade-ba...
At the pack level, it seems to be a lot less than that. If you compare a Tesla Model Y standard range (with LFP pack) to a Model Y long range (with NMC), you're looking at around 62 kWh vs 80 kWh for the latest versions, putting the difference in energy density at < 30%.
I've never heard of an LFP smartphone battery, but that doesn't mean it isn't done. I wouldn't be surprised if it was common in China.
Rivian switched to LFP: https://insideevs.com/news/720396/2025-rivian-r1s-r1t-lfp-ba...
Some Teslas use LFP: https://www.notateslaapp.com/news/2464/tesla-lfp-batteries-c...
No, LFP is one form of Li-ion battery, along with other chemistries like NMC, NCA, LMO, etc.
> "LFP is incredible, but LFP batteries are 5x larger than li-ion."
Nope. Today it's more like 20-30% less energy density. And the gap has been closing over time.
> "You won't find LFP batteries in cars"
Absolutely false. The vast majority of Chinese-built EVs (brands like BFD, NIO, MG, XPeng, Geely) use LFP in many models. Most Chinese-built Teslas use LFP packs. Tesla's Powerwall 3 home storage batteries use LFP. Western automakers are also increasingly looking to LFP to reduce costs and improve stability and safety.
In fact, I'd say the significant majority of all EVs shipping in the world today contain LFP batteries.
That’s not correct.
The MG4 uses LFP. So does some Model Y and Model 3s from Tesla.
See a long list here: https://evdb.nz/ev-battery
Bold statement. Quite incorrect too. My car has one, and I'm pretty sure Tesla sold them to other people too, not just me (M3 RWD 2022)
Cars with LFP batteries: https://evdb.nz/ev-battery
This is completely wrong. Anyone who has bought a single LFP cell knows they are close but not quite as energy dense for the weight as regular lithium ion batteries. They are very common in all sorts of applications like medical devices and cars at the very least.
You won't find LFP batteries in cars
This is also not true at all. Here is a list of 42 car models with LFP batteries including telsa model 3, model Y and the ford mustang.
Where were you seeing your information?
NCA, a very common LiIon chemistry, is only 500 cycles as the article rightfully claims
The article is anywhere from 'correct' to off by 600% depending on which LiIon chemistry. But that's the nature of such a wide chemistry, there's so many LiIon out there it's hard to generalize.
NCA / NMC is common for phone and even EV applications though. So it's not necessarily wrong and both have similar endurance specs.
> Anyway, the article carefully avoids talking about energy density. Which is of course the key thing here.
No one cares about density in utility scale applications. It can be heavy as all heck but as long as it's cheap it will be an effective solar or wind battery.
The easiest way to avoid that is to slow things down and build up a decentralized grid scale battery over time through incentives.
E.g. https://cedarelectric.co.uk/electric-and-hybrid-battery-repa...
My thoughts are that even after 80% usage the battery still has a second life for use in home power storage. Even after that most of the battery parts can be recycled. I think that battery trade-in schemes will start to become affordable once these reuse and recycling routes are scaled up.
- The Tesla Powerwall 2 battery warranty[1] is for effectively 3650 cycles (daily cycle for 10 years).
- Many cases of Tesla cars at 200k mileage (~1000 cycles, depends on battery size) with less than 15% capacity loss[2].
And these batteries didn't die after reaching the high number of cycles, they just retained less capacity.
[1] https://energylibrary.tesla.com/docs/Public/EnergyStorage/Po...
[2] https://insideevs.com/news/723734/tesla-model-3y-battery-cap...
Many billions of batteries and thus billions of devices needlessly scrapped.
In contrast if the raw materials are dirt-cheap per watt-hour (because you don't require as much mass) but the manufacturing process is expensive, then over time the manufacturing process can generally be made cheaper and you can expect the batter to get cheaper quicker.
Anecdotally I have 98% capacity at 248 cycles on my 15 pro. I use an 80% charge limit as I don't use that much battery in a day.
[0] https://9to5mac.com/2024/02/20/iphone-15-battery-lifescyle-s...
It turns out the top few percent is what really damages the cells - which means there is always an inherent capacity vs cycle life tradeoff.
In any case, my point was that the car industry and the storage industry is dominated by a wide variety of batteries (most of them lithium based of course; some might say lithium ion even) that have way better longevity than the article suggests is the key selling point of this new battery chemistry.
I think it's a bit misleading or sloppy. I'd expect better from IEEE.
If you "full de-charge" your car battery that battery is toast, so that's not a useful comparison.
https://en.wikipedia.org/wiki/Lithium_iron_phosphate_battery
And this is almost purely a function of the very first charge cycle the battery receives. If the initial charge cycle is fairly aggressive, you can actually pull something like 1500 cycles out of those older chemistries, at the cost of actual capacity. We're running tests on this right now in a lab in San Diego. Almost all non-solid-state Li chemistry batteries are similarly affected.
You'd lose 27% of capacity vs 8% capacity over a cycle test that lasted 2,5 years. https://youtu.be/i31x5JW361k?si=93KYNqKFVJRgSbKs&t=1216
"Anyway, the article carefully avoids talking about energy density. Which is of course the key thing here."
I agree. And as you say, there's a bit of inaccuracy in the article. In fact, it's more than just a little—not to mention the omissions.
What's so annoying about this article is that it's from the IEEE's magazine Spectrum where one expects the best—the most authorative, factual and most current—technical information available at publication time but it's often not the case.
Unfortunately, in recent years, the IEEE has been unduely influenced by commercial interests which has affected or slanted the accuracy of its reporting of science and engineering news. As Spectrum is the main face of the organization and its principal news outlet this is where the policy shift has been most obvious.
I could give other instances of bad or overly enthusiastic reporting of new tech where known downsides were either not reported and or downplayed but I'll refrain here as I don't have the issues of Spectrum immediately to hand to give specific references. Suffice to say, I became so disillusioned with stuff I was reading in Spectrum† that I terminated my 20-year-plus IEEE membership some while back.
My main criticism of this story is—as you correctly point out—carefully avoids talking about energy density, which has to be a crucial aspect of any story about new battery tech that's posited as a potential competitor and or replacement for Li-ion. That's damn obvious. If the researchers did not provide numerical comparisons (experimental and or theoretical) of the energy densities between their Al-ion prototypes and Li-ion in their paper/press release then Spectrum's editor should have provided a side/footnote on the matter.
Most of us already know that Li has a larger electrode potential‡ than Al, so Al is already coming from behind Li in this regard, but of course that's far from the end of the story as there are many other factors involved in addition to those benefits as promulgated by the researchers, namely recharge cycles, safety and cost. For example, how does Al stack up against Li as far as electrode surface area (spongy metal surfaces, etc.)? We know from long experience with electrolytic capacitors that Al can be treated to have very large effective surface areas, in fact they can be enormous. If Al has the potential to be much better than Li in this regard then this new tech could certainly be a winner. As this is an obvious factor, Spectrum's editor should have mentioned it amongst others even if not mentioned in the original paper (in fact, Spectrum should have criticized its omission if the case).
In summary, one would hope this research leads to much better and safer batteries but the IEEE—as the premier representative for electrical and electronic engineering/engineers—has done precious little in providing us with information that actually matters.
__
† Whilst I've strong criticisms of the IEEE not all are negative, many of its specialist publications are quite excellent including Proceedings of the IEEE.
‡ From Wiki: Standard electrode potentials:
Li: Li+ + e− ⇌ Li(s) -3.0401V
Al: Al3+ + 3e− ⇌ Al(s) -1.662V
Edit: It was only after I'd written this comment that I was able access the original ACS research paper (initially I'd difficulty downloading it). I've since skimmed it several times and I need to read it thoroughly to get a proper understanding but it's pretty short on the issues I've raised. Thus, my point that Spectrum should have mentioned these shortfalls still stands.
But it's right there in the article:
https://pubs.acs.org/doi/pdf/10.1021/acscentsci.4c01615?down...
> The cell with F-SSAF electrolyte and pyrolytic graphite (PG) cathode show reversible capacities of 83, 81, 79, 77, and 75 mA h g−1 at the current densities of 20, 40, 60, 80, and 100 mA g−1 (Figure 2a).
so 83 Ah/kg (at 20 A/kg), and at a cell voltage of ~ 2V thats ~166 Wh/kg.
"A Recyclable Inert Inorganic Framework Assisted Solid-State Electrolyte for Long-Life Aluminum Ion Batteries", https://pubs.acs.org/doi/10.1021/acscentsci.4c01615 (Open Access)
Until we can surpass current lithium batteries in energy density, cycle stability, and safety all at once, iron-nickel is more than good enough to be used in any application where current lithium tech struggles, and will outlive you along with being infinitely recyclable and basically as safe as any battery ever could be.
They seem to cost much more per kWh than LiFePO4 batteries though.
Exactly the sort of thing the planned-obsolescence cartel doesn't want.
I'm guessing the weight (energy density) issue matters for overall costs because of shipping?
EVs in particular are entirely about batteries. The energy density of fossile fuels is the only thing going for combustion engines. Electric motors are simpler, cheaper, more efficient, more powerful, better for the environment, the only problem is storing the electricity needed to power them. Electric cars actually came before gas cars, that's 19th century tech! The only reason we are only starting to see them back on the roads is because until now, we didn't have good enough batteries.
I expect such research to pay off eventually in the same way. No big breakthrough, but maybe in the future, you will look into buying a new car and realize that that $10k electric car you thought would be useless actually has decent range, that the generator section in the hardware store has been mostly taken over by battery packs and that city buses do not sound the same as they did before.
They essentially both came about at the same time. They were both being actively developed during much of the 19th century, with the first real marketable versions of each coming in the later half of the 1880's.
https://en.m.wikipedia.org/wiki/Abundance_of_elements_in_Ear...
The cost difference (which is only 4x vs aluminum, apparently) is due to a combination of increased demand (not enough production capacity) and probably the amount of energy/environmental impact of the two processes (you have to go through a lot less ore/brine to get the aluminum).
Also, aluminum benefits from a robust recycling infrastructure that hasn’t come online for lithium yet.
Recycling lithium in the form of extracting from batteries produces a significant amount of chemical waste, meaning that the cost savings of recycling is significantly less when compared with the difference between smelting and recycling aluminum.
Even so, despite the enrichment it remains about 500 times less abundant than aluminum (in atom numbers, which matter for batteries; in weight the lighter lithium would appear even less abundant).
Moreover, the lower concentration of lithium in typical lithium ores means that for mining equal amounts of lithium and aluminum the environmental effects of mining lithium would be much worse, because more rocks are disturbed and more waste is produced.
So there is no doubt that replacing lithium with aluminum for large-scale energy storage is a more sustainable option.
Your graphs show it. They also show that there has not been a substantial reduction in its price over the years.
This means there is market potential for other (al/sodium) chemistries, mainly for grid-level storage.
Electric cars (by far the biggest consumer of lithium) have been experiencing a an average compounded growth of something like 50% per year for the past 10 years. Li production is still catching up. The earth has plenty of Li deposits but there is a lead time to purchase the heavy machines needed to turn those deposits into productive mines.
Once electric car growth hits the inflection point on the adoption curve, and growth becomes sub-exponential, we'll start to see major downward pressure on Li prices.
On a boat, Aluminum "corrodes" and forms an oxide layer (also known as sapphire), which then protects it from further corrosion. But, said layer is not electrically conductive (or in this case does not allow Al ions to flow into the electrolyte), so you need something to prevent the protective layer from forming.
> In contrast, a typical Li-ion battery retains only 80 percent of its charge capacity after 300 to 500 cycles, depending on conditions.
LiFePO4 lasts for about 3000 cycles before 80% degradation, not 300-500.
> The batteries were also tested at temperatures as high as 200 degrees Celsius
Thermal runaway on LFP is 120C, not 200 but still not a temperature you will easily hit.
And finally (as always):
> before the Al-ion battery is ready for commercial applications, its energy density will need to be improved
Which means it's not commercially viable.
LiFePO4 is cheap to manufacture, uses lithium, iron, phosphate, all of which are fairly plentiful and lasts for over 3000 cycles (before reaching 80% capacity).
I wonder if they are quoting unrealistic 0-100% numbers and you are quoting realistic 20-80%. If so, and you multiply the Li capacity by 0.6, I wonder how far off aluminum's (undisclosed) density is.
On an unrelated note, I’m surprised that lithium is only 4x the price of aluminum. They’re both incredibly common elements, but lithium extraction is harder for a lot of reasons.
This would be really useful for plugin hybrids, even if the density is not competitive with LFP for pure EVs.
Just replacing it with LiFePo batteries would give you 4x the lifetime. Of course, with current technology the battery would have to be twice the size.
In January 2025, the North America price of lithium carbonate was $9.37/kg. But lithium carbonate is just 18.7% lithium, so the price is $50/kg of contained lithium.
In comparison, the current market price of aluminum metal is $2.62/kg. And aluminum compounds (where the large energy expenditure needed to reduce Al(+3) to the metal is not needed) should be cheaper.
Aluminum is much more common than lithium. It's the third most abundant element in the Earth's continental crust after oxygen and silicon.
Maybe, maybe not. The number that would actually matter is capacity in joules after 10,000 cycles, not the percentage.
Depends more on price than anything else. Maybe won't replace phone batteries, but a stationary battery for home or a utility-sized one that uses less temperamental chemistry would be very welcome.
picture of AA batteries
>Lithium-ion batteries like these currently dominate the market, but aluminum-based alternatives could be a better solution
----------------------------------------------------------------
Dear battery technology claimant,
Thank you for your submission of proposed new revolutionary battery technology. Your new technology claims to be superior to existing lithium-ion technology and is just around the corner from taking over the world. Unfortunately your technology will likely fail, because:
[ ] it is impractical to manufacture at scale.
[ ] it will be too expensive for users.
[ ] it suffers from too few recharge cycles.
[ ] it is incapable of delivering current at sufficient levels.
[ ] it lacks thermal stability at low or high temperatures.
[ ] it lacks the energy density to make it sufficiently portable.
[ ] it has too short of a lifetime.
[ ] its charge rate is too slow.
[ ] its materials are too toxic.
[ ] it is too likely to catch fire or explode.
[ ] it is too minimal of a step forward for anybody to care.
[ ] this was already done 20 years ago and didn't work then.
[ ] by this time it ships li-ion advances will match it.
[ ] your claims are lies.
----------------------------------------------------------------
> [ ] it lacks the energy density to make it sufficiently portable.
... only matters for mobility applications. You can forget about this one for grid storage.
There it is. No mention of how much. Though they do tell you how much longer it lasts! So apparently we aren't that averse to numbers.
Li-ion capacity fall off is a fixed percentage per year, so when your car hits 80% of original capacity in ten years, its battery pack can just be used for another ten years. It’ll provide > 64% capacity at the end of that (grid workloads are less stressful than driving workloads).
So, the alternative battery technology has to cost less than the cost difference between refurbishing and recycling old car batteries. That delta might be negative.
* Size is important, because they need to be stored and maintained somewhere. The larger the energy storage, the more infrastructure required.
* Weight typically scales cost (the heavier it is the more it costs). If it really weighs a lot, you need to reinforce the ground too.
* Efficiency in charging and discharging. You also need to monitor the state of each cell carefully.
Possible also easier recycling - especially locally close to the battery.
Even compared to LFP (much higher cycle longevity than the article quotes) these sound like they retain energy capacity much better
I can't tell if this is one of those. It does have many of the hallmarks.