Maker Pipe – Structural Pipe Fittings for DIY Builders
makerpipe.com
makerpipe.com
https://makerpipe.com/collections/modular-pipe-fittings/prod...
edit: I did not even see when I posted this that they had made this open source with the downloadable STL to print your own connectors. Great move on them!
I can see that being a pretty fun cheapo building toy for the kids. Might have to grab a pack of stirrers and run off a couple handfuls of connectors. Very cool.
I love how much work they've done on connectors. In my experience with PVC, one of the biggest hurdles to making interesting projects is finding prebuilt connectors for anything besides simple 90-degree angles. It makes sense given that most PVC projects are for construction rather than hobby projects, but it's still annoying.
Having pre-drilled screw holes is also a nice bonus.
While sometimes I would make the argument that the lack of inventory is why people go online instead, in this case I think that is wrong. Their target market is home owners doing plumbing, and plumbing rarely needs those odd connectors. Frankly if you have small PVC/cPVC water pipes (as opposed to larger drain pipes) I would replace them with PEX where practical, and cut them off where not and install a PEX adapter. (I'd also do that for copper or iron pipes - copper because it might have lead solder but if it doesn't you are good for a while; iron because it hasn't been common in so long that anything you see is probably past expected lifespan)
Said wizard stores sometimes have a handwritten sign taped up on the wall behind the counter dating back to the Carter administration that reads "Those in the trade will be served first"[0].
Your reward for being a wizard is having competent help at the store, and the fittings haven't been randomly distributed among the bins by a million prior muggles.
Electrician wizards similarly work with electrical supply stores, not Home Depot if they can avoid it. Carpenter wizards cross over a little more, but they generally prefer to work with lumber yards that deliver[1] and have halfway decent lumber[2].
[0] Yes, literally.
[1] I believe the box stores do to, but they charge handsomely because they don't really want to.
[2] 2x3's are crap everywhere, but the quality on anything bigger goes up immensely at a real lumberyard.
This was once the case, but I've not found it to be true in recent history (in NorCal anyway). Lumberyards are getting 2x4/6/8 stock in roughly the same quality as the big box stores, and the only difference appears to be service and turnover rate.
Covid's effects on the lumber supply chain are lasting - many sawyers and mills have closed, and what's left is produced to meet a price point.
For everyone else, there’s McMaster Carr.
Agreed though -- PVC pipe (the white stuff) does very poorly with exposure to UV light. The beige CPVC stuff is worse. The black PVC (ABS?) is supposed to be better, but less available in small gauges. And the grey plastic stuff used for electrical conduit is also supposedly UV-safe, but is far less structurally rigid than any of the others, or of course galvanized EMT. Sometimes that flexibility is a virtue, but usually not.
To my understanding, this is primarily an aesthetic issue. PVC pipes have been tested over years of UV exposure and remain structurally sound. This is a topic that comes up periodically on the pool forums since it is pretty common to have some amount of exposed PVC pipes above ground.
There may be different formulations (in the same color?) that are more UV-resistant though.
Pool piping is a good example, though I have usually seen them covered for UV protection.
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10779931/#:~:te....
My ali efforts often get flooded with nonsense.
Modular pipe connector
Those do okay without you getting hundreds of irrelevant air hose fittings
And by "normal applications" I mean "please nobody be intentionally obtuse and start nit picking about aerospace applications and connecting rod bolts and whatnot".
I avoid the issue by not buying them, a lesson learned from my experience working in the QA field. I wouldn’t expect a teenager to have learned this lesson.
This is why you see wood or outdoor plastics for raised garden beds
You can easily bend 1/2 emt by hand.
I wouldn't use it for scaffolding(!) or anything supporting dynamic loads in the human-scale, but I've sistered three 3/4" EMT pipes together for an extremely strong, rigid, and inexpensive support pole.
Here's some real values for you:
2ft 3/4 EMT has an expected failure force of about 3300lbs (some studies found actual is around 3900-4200lbs).
4ft 3/4 EMT ha an expected failure force of about 2000lbs.
8ft 3/4 EMT has an expected failure force of about 450lbs.
So it is non-linear.
This is the point at which it fails catastrophically, not the point at which it starts sagging.
They are also not permanent load ratings, include no safety factors, etc.
Cost wise, 3/4 EMT costs 11 bucks for a 10ft piece at my home depot.
I can go to my local metal supply and get 3/4 square structural steel tube for < $1.00 a ft.
This is relatively in line with online suppliers so i believe it's not an exception: https://www.onlinemetals.com/en/buy/square-tube
This is structurally rated steel tube - it will hold much more than the EMT, it is meant for holding things, and being square, it's often easier to work with.
So i just don't know why i'd use the EMT.
It is "appropriate technology" for some applications, but of course there are better options when the requirements approach its critical limits!
I've used EMT to build big hoop trellises for growing vines. Bends smoothly into pairs of 10' arcs (using some ad hoc jigs), weighs almost nothing, requires minimal paint protection, supports more curcubits than our friends and family can consume, and lasts ~forever.
One of the tricks with EMT construction is to leverage the design for structural rigidity. E.g. geodesic domes with short members are extremely strong. Anything in compression will do well. If you need resistance to deflection across a long unsupported span, then I definitely agree -- EMT is not your material of choice!
I agree it's good enough for random aesthetic stuff, but even outdoor stuff is silly to use it for if you care about aesthetics. It really does rust pretty quickly these days. I have plenty of EMT that is 20 years old and not rusted, and plenty next to it that is 5 years old and rusty.
The latter is from different vendors, too. The specs over the years have gotten worse because nobody really uses EMT outdoors without painting it unless they are willing to accept it rusting to crap.
For your case, you could just use pvc pipe, cheaper, bends easier, cuts easier, can be glued directly, will never rust, you don't care about weight limits.
However, if you remember where we started, this article is about "structural pipe fittings" for EMT.
That is a horrible horrible idea.
"Structural" does not necessarily mean "very strong".
I think we mostly agree here though. I've used EMT for lots of things, and it has never ever let me down even slightly. I have also chosen square steel tubing for (less frequent) cases.
Choosing carefully is the key. When EMT fits, it's great stuff and preferable in many ways.
That's just not the case - thousands of pool owners can point to 20+ year old PVC pipes and fittings in exposed pool equipment decks...
There are a few grades of white PVC, including Schedule 40. There must be a subset of options which are appropriate for outdoor use.
[Edit: FWIW A superficial web search agrees with me that standard white PVC will degrade in UV. A common recommendation is to use "furniture grade" PVC, or to paint or wrap the pipe to protect it. In this context I'm mostly thinking about options available at ordinary hardware stores, not special order stuff, but apparently there are options.]
Other reasons to choose EMT though: thinner, more heat-resilient, less prone to sag, stronger by thickness, subjectively more attractive.
It would be great to just have one nice calculator to lookup trustworthy load data on standard home depot materials.
Priced individually:
| Fitting | Price (ea) | Qty | Total |
|---------|------------|-----|-------|
| T | 3.34 | 12 | 40.08 |
| 90 | 5.79 | 4 | 23.16 |
| 45 | 4.95 | 4 | 19.80 |
| 180 | 4.95 | 2 | 9.90 |
|=========|============|=====|=======|
| 22 | 92.94 |
In contrast, the bundle lists for $88.10...that's a lousy price delta of $4.84 (approx. 1 fitting). In consumer hoodwinking terms, it's the equivalent of buy-21-get-1-free...except the "value proposition" comes at a cost of zero optionality and overweight T fittings.If you've got the cash to burn on benchstock at this price point, more power to you, but the point is you're really paying a premium to throw away choice for the illusion of value with this bundle.
(At a past startup, we used 80/20 for the structure of our factory stations. We were very happy with how 80/20 was easily adapted during prototyping and testing, and then our final station design could be replicated quickly stateside to several stations, then disassembled into a few assemblies for flight, reassembled at the factory in Asia, and hold up well in production, and it also looked professional for demos. A lot of that success was due to the know-how and effort of our mechE, but, IMHO, 80/20 is appealing to people who grew up with Lego-like toys, and even I, primarily a software person, felt I could do useful things with it and some basic tools.)
For a machine like a 3d printer, I would choose 80/20. For some lightweight shelves, EMT conduit or wood. So I see this product almost as a wood replacement rather than a 80/20 replacement.
For example: https://keesystems.com/product-category/fittings/kee-klamp/?...
https://makerpipe.com/collections/modular-pipe-fittings/prod...
At the midsection of the diagonal, install an 'Adjustable 180 degree' along with two more of the adjustable angles in each corner.
Would that approximate it? Sorry I'm not better at ascii art.
https://makerpipe.com/collections/modular-pipe-fittings/prod...
There’s a 180° adjustable fitting that does exactly what I described, as a sibling to the link you provided.
Doubly bad, the friction seems to be created by screws that can get loose with time/ not be tightened with the proper torque.
Also, an Europe specific thing (I think), is that we don't use metallic pipes for electric wiring, we use PVC.
PVC conduit is used for some underground applications, it isn’t (typically) used outdoors above ground since UV light destroys it.
You can use EMT w/ raintight compression fittings or galvanized RMC outdoors (or PVC-coated RMC if you have lots of money and/or want it to last 50 years).
Steel conduit (or metal-clad cable) is typical for indoor commercial installations, aside from some specific places where aluminum or PVC is used, like an MRI room.
In college I hung blackout curtains in my dorm room with conduit - IIRC it was maybe $5 for a pipe that was longer, sturdier, cheaper, and less annoying than the typical telescoping curtain rods (where the curtain always gets caught up on the telescoping edges as you open it).
I also love that you can add structural bends with readily available (and relatively compact) conduit bending tools. Gotta love economies of scale.
For others, Patriot is a dark comedy TV show available on Amazon. I highly recommend it.
There’s absolutely no way I’d trust a desk made of EMT, if someone leans on it too hard it will crumple immediately.
(the kind people do make desks and shelves out of)
1' is one foot
So yeah, a weird measurement unit. Technically the symbol to be used is a prime symbol (https://en.m.wikipedia.org/wiki/Prime_(symbol)), but what’s used in practice is anything that looks close enough.
While there is a 1 inch measure in common use that is as you described, the subject here is EMT. There is no dimension in EMT that is 1 inch by the system you describe. The diameter is close to 1 inch, but it is noticeably different to the naked eye, and for all useful purposes different enough that anything actually 1 inch in diameter is not compatible.
https://www.tnutz.com/product-category/10-series-extrusions/
Black pipe is still pretty cheap and way stronger than EMT.
One of the most important lessons I've learned in all my time building things, is that it's very often the mechanical and physical construction that makes or breaks a project.
Electronics and software are pretty forgiving, but bad mechanical design directly translated to a bad product and a bad experience building it. I love to see progress in that aspect of DIY!
But seems like there are plenty of options.
But have to say, not enough people know that products like this exist that can allow building something a lot cheaper than buying something pre-made.
Any ideas who might have them?
In most of these cases they are tradeoffs, not direct advantages but it should be kinda obvious which would be best for any given situation