I'm looking for recommendations for a 30~50 run anodized aluminum case, in a similar size as the Kawaii. Does anyone have any recommendations? The quotes I'm getting are closer to $95/pc and that seems quite high.
The cheapest way to make a small-batch aluminum enclosure is probably to base it off an off-the-shelf extrusion stock. I'd go on McMaster and find some C-channel stock that fits my needs, then I'd design a base plate that nests inside the C-channel. If you're trying to go for an upscale, professional look, you can have the machine shop run a wire wheel over the C-channel before anodizing it.
They have a network of vetted shops who bid on jobs when otherwise unoccupied.