The Open Source Robotics Foundation (OSRF) Is Booting Up
ostatic.com
ostatic.com
For any robotics hackers out there, check out Clearpath Robotics' Turtlebot - http://clearpathrobotics.com/turtlebot. I know the Clearpath guys, definitely good people / good products / closely aligned to the open-source / ROS movement.
They have a difficult problem space that they're working in - it will be very interesting to see if they can pull it off.
Soon they have no robot, and half a part.
Doing it myself (with a laser cutter at TechShop SF), I'm able to get my own linear actuator cost down to about $3 per actuator. Not perfect, but way better. Next step will be to figure out how to make my own DC motors to drive down costs further. :-)
As fab tools like 3D printers (MakerBot) get cheaper and tools get easier to access (TechShop), more robot hobbyists will have robots and cheaper parts. :-)
3D printers need to print high strength components and TechShops need to be all over the country before I think we'll see this take off. =) Also, at scale, things get cheaper - why not look at scaling your actuator production? What would it take?