As solar panels age out, recyclers hope to cash in
e360.yale.edu
e360.yale.edu
EDIT: more than 40 years. Inverters had to be replaced five times though.
https://www.pv-magazine.com/2021/07/02/exploring-the-depths-...
Chemical analysis performed in recent years confirmed that the three encapsulants are made of the same base polymers but their three respective suppliers used different additives in the encapsulant formulation, explaining the varied performance. “As in many cases with PV installations, the devil is in the details,” Virtuani stated. “By just changing a single element, in this case the supplier of the encapsulant, the entire performance of a PV array can be compromised,”
Unfortunately the US (unlike China) never invested in a robust monocrystalline capacity, and the only US manufacturers of solar panels appears to be First Solar of AZ which uses CdTe (toxic waste). Many other purported manufacturers of monocrystalline silicon are just assembling panels using Chinese-origin wafers, now produced in places like Vietnam to avoid sanctions issues.
If the billions poured into fradulent and useless 'clean coal' programs during the past two decades in the US had instead gone to solar PV programs, things might have been different, but the fossil fuel & investor-owned power utility sectors didn't want to face competition, so we got garbage like 'FutureGen' under Bush and stuff like this under Obama (doe.gov):
> "In December 2009, the U.S. Department of Energy announced the selection of three new projects with a value of $3.18 billion to accelerate the development of advanced coal technologies with carbon capture and storage at commercial-scale."
There were eight major clean coal projects - only one was completed, and it shut down later - a complete waste of billions of dollars.
Not to forget, costs per kWp go doen year after year. At the sake time Wp per panel go up year after year as well. This alone makes repowering much more attractive than just letting old plant running.
Just one thing, depreciation is all about cost accounting and has exactly zero to do with cash flow.
The back of napkin maths I do for household level purchases and investments do not scale to those levels. Nor do they to company level finances.
Following those practices are, obviously, no guarantee for success. Not following them on the other hand is a near guarantee for failure.
The reason I said the other comment was banal is because it amounts to "do what makes sense", which well, yeah.
Otoh I think people are forgetting there's a point where the maintenance gets to be more
Land. Property tax. inspections. That sort of thing...
If you re-power that plant with more efficient panels, your production will sometimes be capped by the grid connection. But it’s fine because you will have significantly higher production in the morning and evening hours.
This can make financial sense.
I hope they put the used panels on the second hand market, such that users with different economics ( home installs, countries with lower labour and land costs) can buy and use them.
Similar thing to houses, where there is available land to build new ones.
Here in Brazil, we have already gotten to the point where the bottleneck to adding new grid-scale solar and wind is often not the land or the panels/turbines, but the amount of power the grid can carry, especially between the Northeast (which has lots of wind potential and plenty of solar potential) and the Southeast/South (where the power consumption is the highest). A miscalculation in this amount (the solar and wind power plants did not react as specified to a power disturbance, so the calculations were too optimistic) was a major factor in the recent country-wide blackout (https://en.wikipedia.org/wiki/2023_Brazil_blackout but that article seems to be missing the later updates from https://www.ons.org.br/Paginas/Noticias/Ocorr%c3%aancia-no-S...).
...What?
> Here in Brazil
Ah. When your country is destroying 8,000 square km/year in Amazon rain forest (and disappearing the indigenous people who live on it), yeah, I guess you would think land is 'cheap.'
Anyway - you're missing the point. The "cost" is lost opportunity. At a certain point, between increased new panel efficiencies and the currently installed panels losing efficiency, the operator is missing out on enough power generation that they can upgrade and make more money in the long run.
The question would seem to be, at what point is the marginal profit from the trickle of electricity from fully-depreciated old panels less than the cost of ripping them out & selling the scrap? Presumably there is such a point, as the old solar panels increasingly approach zero electrical output, if their materials aren't so worthless as to not even be worth the cost of scrapping.
I could totally imagine that most installations aren't allowed to top up a few old solar farms with new panels without also bringing the rest of the farm up to modern standards re: fire and electrical safety.
Also, I could totally imagine that grid connections are based on the manufacturers rated power output, and not the lowered output because the panels are old.
Most situations aren't like that though.
If you have limited land, it makes sense to make it more productive, if you need to spend significant amounts to set up a new farm over and above the raw panels, it makes sense to reuse what you already have.
Reasons for repowering would be that newer modules are more efficient for reasons other than age (in the case of the Swiss array, new modules would be over twice as efficient) and that the modules are a fraction of the cost of the array - modules are very cheap now. In a very naive calculation, a module pays for itself in less than a year https://ourworldindata.org/grapher/solar-pv-prices (assumptions: $0.26 / kWh, more than 1000 full-power hours in a year). A new module (again naively, without installation or capital costs) replacing a 20% degraded one would then pay for itself in about five years.
So, I guess we are now in a situation where solar modules are almost free - there are now other problems to be solved and they seem difficult, storage especially...
Wholesale rates for non-dispatchable electricity are under $.02 / kWh.
I'm really hoping that this can be done, I hope the recyclers make a killing.
1) The panels being de-commissioned now aren't modern panels, they are 20+ years old. They were substantially less efficient (per square-meter) than today's panels when they were new, and they (probably) are aging worse.
2) A lot of these "the solar panels have to be deconstructed for economic reasons" arguments are the same arguments as "Coyote v. ACME has to be destroyed for economic reasons". The reasons are completely fake; designed purely to feed Moloch.
cleanup specifically is a huge part, because it's an externalized cost burdened on the land owner. bringing up the necessity of documented cleanup strategy in the contract pretty much immediately leads to the solar company withdrawing its proposal (in fact only one company even bothered to politely say no, everyone else just ghosted).
elsewhere in comments people are saying "well panels still work at 50% capacity, so why even dismount", but that's not how it works. the entire installation is leased and operated by the third party, the owners typically have neither expertise nor the ability to continue operating an industrial site past the lifetime of a contract, or past its operational lifetime for that matter. a lot of these installations exploit the old age and the effective poverty of the site owners (those 100 acres are a low-liquidity asset, while the industry they supported is no longer there due to aging population and regulatory changes), the companies despite the good cause they are attached to seem to be interested purely in short term gains, the contracts are all about externalizing as much cost as possible, the installed equipment is presumably all treated as write off (i sort of wonder how subsidies factor into this, i suspect that they are significantly enabling this kind of behavior).
american socioeconomic model somehow managed to take a wonderful future looking thing and turn it (at least in some instances, but also every single one i had to deal with) into a scorched earth, after après moi, le déluge thing. recyclers will possibly improve the situation, at least for the people who are already locked into financially disadvantageous contracts, but that really depends on how much deinstallation they'll be willing to take up.
In so far as most people here believe in capitalist markets, we can agree to disagree. But at the very least I don't think it's too radical pinko commie scum of me to suggest maybe large industries shouldn't be able to just... fuck their customers like this? Over and over? Like I just don't care if people sign on the dotted line, that's not good enough. The layman clearly doesn't understand these contracts well enough to agree and they are blatantly, openly predatory in nature. I don't give a shit if someone has signed a legally binding document that says Solar Inc gets to fuck them, I still don't think it's right to let them do it.
Otherwise if it was a good deal the companies would do it directly, and you’d be able to ask why they’re not and instead selling you something.
At least over here in the UK, people got money from other taxpayers to buy solar panels. This isn't a very capitalist scenario. You're right that some regulation around advertising TCO would have been useful, and markets that do well need informed consumers. So add good regulations and subtract incentives; both of these aren't things markets can control. They sound like government failings.
What is the specific issue with the setup? Is it that the operator will stop maintaining the array after the contract expires? And that land owner will then have to pay to remove the panels? Could they hire someone to take over the maintenance instead? I guess I'm trying to figure out where the exploitation of the impoverished landowner is happening.
First, bonds for decommissioning solar sites are required by many programs now. These usually cost 3-5% of total initial investment. Not insurmountable by any means.
In reality, these bonds are unlikely to ever be utilized. Most sites will never be decommissioned unless the owner wants to redevelop the land for something more profitable. The interconnection rights alone are worth way more than the cost of decommissioning.
Recently, repowering solar sites has become a hugely profitable endeavor. Most projects have a 20-30 year power purchase agreement, often at a fixed price per MWh. That initial price was set very high based on the massively more expensive cost of deployment (equipment and install cost about twice as much 10 years ago). Squeezing 20% more capacity out of these projects by repowering these sites with more efficient modules and new inverters, is often a windfall, given the falling costs involved.
That's not to say there are zero issues like the ones described. Like most early stage technology-heavy industries, early solar projects often utilized a lot of "innovative" technological strategies that dead-ended and are therefore much harder to maintain.
But overall this is just not much of an issue in practice.
the op link though is about solar installations approaching their lifetime, which means contracts from 10-20 years ago. i'd like to point out that you started with a very strong statement ("in practice not true"), which was then variously hedged. more importantly the fact that in practice the mitigations have manifested ("repowering is a windfall") doesn't after the fact negate that the initial contracts were exploitative. in my experience simply verbalizing and pricing various hidden factors (i used Shannon L. Ferrell's "understanding solar energy agreements" as starting point), decomissioning being one of them but other points in ferrell also played a role, or even just developing a rudimentary payments schedule, ended up strongly discouraging land owners (and smh als the solar representatives). i'm glad that we're having this dialogue though, because i'm sure there was no malicious intent behind those omittions, and solar industry has become significantly more transparent since.