Power over fiber
chaos.social
chaos.social
Some of the people at Powerlight found this tech to be ironic because Powerlight was originally founded as a wireless power beaming company. However, some of their customers asked if they could transmit power via wires, so that's what they did.
[0]https://powerlighttech.com/power-over-fiber/ [1]https://www.laserfocusworld.com/test-measurement/research/ar...
Any weight reduction that can be made for the cable internals is actually two fold. The cable needs to remain neutrally buoyant as to not pull on the ROV and not restrict the pilot. Less internal weight in the cable means less foam/other material needs to be added to offset the negative buoyancy.
I guess the only high bandwidth alternative might be lasers?
There's a ton of gnarly stuff that can happen underwater acoustically without obvious warning (salinity, temperature, topography, etc etc).
Maybe in the clear open sea of the Caribbean. Not all water is perfectly clear at any wavelength. I give it something more like 100mm through turbid river outflow.
Apart from that, if your ROV is light, and the cable is durable enough, the cable can make for a good retrieval method when you brown out the bot haha.
Edit: Quick google... This paper [1] shows a 180um fiber + cladding carrying 150W over 1km. According to [2], that diameter equates to a 33awg wire, which has 678 ohm/km resistance and a maximum current of 0.072A. At 1km, the wire would be 678ohms. For maximum power transfer, you want the load to equal the resistance of the wire. Thus you could deliver 0.072A into a 678ohm load - i.e. your maximum power would be 3.5 Watts. The fiber is better by 40x.
[1] https://ieeexplore.ieee.org/stamp/stamp.jsp?arnumber=8908271...
There's no reason you can't shove many optical fibers into that 5mm diameter. People don't, in short distance applications, to have simpler systems and connectors.
There's big reasons why we don't use power over fiber (the endpoints are very expensive, and the overall system efficiencies are low). None of them have to do with the highest optical power density you could hit.
If the design criteria for cables was "make a good cable", we wouldn't have thousands of different types. There are cables which have different mechanical and environmental properties, different cost constraints, prioritization of different performance characteristics, etc.
> Can you have a copper cable able to deliver power over a long distance but unable to deliver the same power over a shorter distance?
Depending on the particular application, yes. Consider some 12/2 solid Romex. It'll handle 10 watts just fine, for quite a distance, if you want. Won't work well for a 1 meter long phone charging cable, though. Different mechanical requirements.
Also, your calculation is for equivalent diameters. If mass was more important then, well, the fiber is 1/3 the density of copper…
[edit]
Upon further reflection your claim about maximum power transfer being when the load and cable are dissipating the same total power doesn't pass the sniff test, because it would imply that a load connected by the same 33awg cable, but only 1m long could only drive a load of 3.5mW since the load would then only be 678 mohm.
In that case we are selecting the input voltage for maximum power so (Rs, I are fixed, Rl can vary, and for a purely resistive load, Vin is a function of Rl):
Vin=I(Rs+Rl)
Vin = Vs + Vl
Vl/Vs=Rl/Rs
Pl = (I^2*Rl)
Clearly we can always select a Rl (and thus a Vin) that gets the desired Pl at a fixed current. Obviously at some point we are limited by shielding of the wire, and DC/DC conversion at the end-point. We eventually may also be limited by interactions between the medium surrounding the wire and EM fields generated by turning the circuit on and off. But, when you can control the voltage, there's no simple calculation from wire impedance to X maximum watts of load.To deliver 150W with output voltage of 300V (0.5A) would require an input voltage of 640V at an efficiency of ~45%. Not great. The water could handle a lot higher heat distribution but efficiency is already terrible.
> For maximum power transfer
at a fixed input voltage.
Now, the limitation is the insulation of the wire. The insulation will determine how high voltage you can use and when you increase voltage, the insulation requirements grow very quickly.
The fiberoptic can transfer more power, just not for the reason you think it can.
Damn, I thought it was just a copper pair going along the fibers. I hope they provide some thick safety glasses with that.
I don't know if it'd come out as laser light, but 600 mW puts it into class 4 (eyes are damaged at a few 100m distance):
https://www.lasersafetyfacts.com/resources/FAA---visible-las...
Anyway, common sense says you don't look with your unprotected eye through a fiber endpoint.
It's part joke and part telling people "hey, this stuff is really dangerous, take it seriously or you'll lose an eye, or both". I don't think I've seen a single lab with high-powered lasers that didn't have a variant of this sign.
A similar popular sign for chemical labs is "Carol Never Wore Her Safety Goggles. Now She Doesn't Need Them", depicting a blind woman with sunglasses and a white cane. (https://knowyourmeme.com/memes/carols-safety-goggles)
At least in my mind when I encounter something oddly said/written my mind starts suggesting contexts and I can clearly "see" myself going blind by doing me like things.
It's a very well worded warning, that spread because it's effective. The official warning saying that you must take precautions even if you don't see anything wrong just doesn't work well.
Never had one of those toys…
Aside the sci-fi vibe, I could imagine James Bond esque - still quite hard to use, has to aim for the eyes, scatter can cause collateral damage, doesn't work in fog, rain, etc.
They're "intended" to cause only temporary blindness
Blinding laser weapons are in the same category.
Chemical weapons are incredibly useful, just awful.
https://acoup.blog/2020/03/20/collections-why-dont-we-use-ch...
They're not. They're effective against an unprepared adversary. Any real military will have anti-chemical-weapons tactics and protection.
So this happens: you douse a building with a gas, and then walk inside and get shot by defenders in gas masks. And by the way, you also will have to wear a gas mask yourself.
It'd be a rather short range weapon, that's not easy to aim, require a line-of-sight, can't penetrate armor... or goggles, or fog/dust.
Big pewpews require big power and it's not super practical yet
The end of the article mentions another system, HELIOS, but didn't have much more information, and that was only two units, I think?
I believe you, just wondering how widespread these are relative to traditional projectile weapons.
I've read that the main reason they like it is more about the incredible long range optics and not the laser, tbh.
The idea was to mess up scope optics, but human heads have lenses too. It was not Geneva Conventions friendly.
https://en.m.wikipedia.org/wiki/Protocol_on_Blinding_Laser_W...
https://www.nanog.org/news-stories/nanog-tv/top-talks/tutori...
(slides 79-84)
I'd refuse to buy this thing unless there was some national security reason for doing so, and then there would have to be interlocks on the room to de-energize it when anyone entered.
For more context, an SFP+ 10G LR 10km module is Class 1 (completely harmless during normal use).
Same with a 100G LR4 type module.
The ZR type modules that run 100+km are also Class 1.
Pretty much any optical module you plug into a router or a switch is Class 1.
Where you should definitely be cautious is:
- Around optical amplifiers, where things can get into Class 2 and 3.
- DWDM setups where each module may be a Class 1, but the sum of their light adds up into something harmful.
The chart you linked suggests that it'll start fires if you accidentally break the fibre.
Having said that, it is probably highly divergent out of the fiber (depends on type). There's no risk beyond a few cm. Don't stick the fiber it up against your eye though.
To answer someone below its unlikely you could get burned except right at the fiber tip. You can stick your hand in a 1.5W beam as long as it isn't tightly focused.
Those of us in the styropyro discord have found that to almost never be the case. WEAR EYE PROTECTION AT ALL TIMES.
That's how fiber LASER markers work. I'm the operator of them where I work (I do everything outside of SMT - x-rays, LASER marking, high-voltage testing, etc.) Every LASER coming out of that fiber hits focal point about 2 feet past the fiber, where it begins to diverge.
Do not trust a LASER coming out of a fiber to be unfocused or not have enough power density to blind you. Period.
For single and multimode fibers if it has a smaller focal spot some distance the fiber than at its tip you are talking about an assembly that includes the fiber plus an optic.
This is unambiguously true for single mode fibers. Multi mode one will diverge less
I could see there being some exception for a strange fiber which has a multi-emitter output, was nanostructured, tapered, etc..
A properly-shaped and polished fiber tip is already the optic. That's literally how it's fed into the galvo in a fiber-marking LASER. I'm also responsible for the maintenance on all equipment in the facility so I've had those machines apart more than once.
The main risk is you couldn’t see it so no blink reflex to help from even specular reflections.
Regardless, it would be reckless to expose this to people without eye protection.
Igniting something is actually quite different from cutting or engraving. Lasers are often so good at cutting because they don't deliver enough energy to set things on fire, but enough inatantaneous intensity to rip molecules apart (have a look at comparisons between femtosecond and nanosecond laser cutting for example).
It was one of these: https://www.ipgphotonics.com/en/products/lasers/low-power-cw...
And no, this won't burn your eyes out. Despite what the clipboard warriors claim, a laser that's designed to couple to fiber will not magically focus itself at the exact distance where your eyes are located. Instead the beam will diverge as if the 1mW laser was a 1mW LED.
I learned the other day that this is actually a thing one can buy. Direct bury hybrid fiber copper, up to looked like 2 OS2 strands and 2 12awg copper conductors. It's fantastically expensive but might be worth it for certain applications, like cameras that are beyond PoE distance limits and also don't have power available.
Wire size is calculated off the 75C column of the ampacity table (NEC 310.16) so #12 wire is only good for 25A.
The reason being, there are almost no circuit breakers rated for 90C, the terminals/lugs are only rated for 75C in nearly all cases.
Forum thread w discussion: https://forums.mikeholt.com/threads/90-degree-or-75-degree.2...
I don’t think anyone needs shared fiber and 12ga cable in a home setting anyway.
The NEC also defers to UL and similar bodies for installations being cleared so the complexities go beyond the basic NEC guidance, especially for the exotic stuff out there.
You also need equipment lugs/terminal blocks/wire nuts rated for 90C.
I’m not saying 90C rated parts don’t exist, it’s just uncommon enough that you select wire based on the 75C column by default, even in a commercial setting.
Right now you can buy 50m USB3 cables made of 'Active Optical Cable' which is a fiber data link with two copper wires for power.
Options start at ~$100 for 50m https://www.aliexpress.com/item/1005004105594973.html and prices go up to https://www.lindy.co.uk/cables-adapters-c1/usb-c449/50m-hybr... - not cheap, but considering how few they probably sell and that you're getting a special custom type of cable, kinda affordable.
I can't quite explain it, but... having not known of the existence of such cables, and despite the fact that it's good I don't have a use for one since they're not exactly cheap, there's something about them that makes me want to buy one.
I've really no idea why, but I even spent a few minutes wondering if there's anything I've never done due to not having a cable like that, but didn't think of anything.
(And it's not like I'm a cable collector or enthusiast or anything like that, generally!)
Any ideas of reputable brands for optical display port (and miniDP) cables?
Did a quick search and the first version was £80 for 10m / £100 for 20m on Amazon from one of those shitty, random name Chinese "companies" (in this case called "ATZEBE), which wouldn't surprise me if it was actually just the cheapest DP cable of the right length they could find rather than the real deal. (Not that I'd trust buying any cable on Amazon, even one they claim is sold directly by a company like Apple, considering Amazon's co-mingling system leads to any time they claim "sold by x company" has for years actually meant "one or more of the stock we have for this item is sold by the company that its claiming to be made by, good luck hoping you get one of the legit ones".)
And thinking about the two options that user michaelt linked in the comment I replied to just above you:
> "Options start at ~$100 for 50m https://www.aliexpress.com/item/1005004105594973.html and prices go up to [£450 / $570 USD for 50m at:] https://www.lindy.co.uk/cables-adapters-c1/usb-c449/50m-hybr...
To what extent is the expensive one the equivalent of an audiophile getting a placebo effect from using overpriced audio cables that make no difference in a blind test, vs. it being the price needed for a good quality 50m optical/hybrid USB cable while the cheap one linked on AliExpress might either perform worse, last less long, or be an outright scam like those fake USB storage sticks that are hacked to tell the OS that they have more capacity than they actually do?
Also compare to data center hardware. A 10m 10gbps active optical cable is only $31 retail: https://www.fs.com/products/30895.html
Normally you'd buy optics and fiber (which is cheaper than copper ethernet cables of the same length) separately for data center use and in larger volume, but my point is that there's no expensive tech involved in these cables.
Having now done retrofit Ethernet install in a 75 year old house, if I ever build a new house it's going to have low voltage conduit from attic or basement to every interior wall and one or more big conduits from attic to a single home run location, itself with a dedicated 20A circuit.
Though I do know there's a company out there that makes manufactured 2x6 stud (tstuds is one name) that's basically 2 3x2's with diagonal pins between them. Quieter, less thermal transfer, and cheaper to make high R outside walls since the cost scales faster with length than width. Snaking a new cable through an interior walls made of that stuff would just require your typical fiberglass pole, with little to no drilling.
That’s not efficient in my book.
A typical LED is 40% efficient and a typical solar panel is ~20% efficient. A typical Qi charger is ~50% efficient. I stopped using cables for portable devices a few years ago and use magsafe instead which is supposedly has 75% efficiency due to perfect alignment of the coils, but that's still nowhere close to the ~100% you get from copper cables.
If you're running a whole cabinet of these then it's not the greatest.
Honestly, seems pretty reasonable for what is likely an industrial-grade product. I've paid 80 dollars or so per button on a panel with a dozen “simple” push buttons, and there were buttons in that same series that went for a few hundred (for example https://www.digikey.ca/en/products/detail/schneider-electric...).
Nowadays you can do a lot of things with 3V and 100mA.
(this is a joke btw)
EDIT: wait, what if the repeater was amplifying light going the other direction (coming out) or on a different strand?
This can be trivially prevented by have amplifiers (analog) along the long cable so that you boost the signal's light level. However now we introduce another problem where the our nice on-off-on square wave starts to look like a gaussian distribution and as it continues to degrade it becomes hard to determine a 0 from a 1 (or say 00 from 01). So instead of amplifying you have a repeater (digital) that re-transmits the original signal (assuming it can read it correctly).
Why not just plug the amplifiers and repeaters into the grid? They probably do; it's just there isn't a grid underwater.
https://www.synopsys.com/photonic-solutions/product-applicat...
I'm not sure I'd use this personally, but there could be some situation where it's useful I guess.
I’m not convinced this fibre wouldn’t require recertification, but I can guarantee I would’ve spent the time and money to find out if this was an option.
Battery operation and maintenance required SOPs, yearly reviews, and a lot of documentation and training.
Quiescent current was in the picoamps, and operation spiking in the hundreds of milliamps, which a capacitor or two could easily handle.
And if this provides communication as well…
This 3V at 180mA is 13 Watt-hours in a day.
So think of it like consuming about 4 x AA batteries every day, or almost 1500 x AA batteries jn a year.
You can do a lot with that amount of energy. You won’t be powering a switch or computer, but it’s orders of magnitude more power than small battery operated devices can use.
561.79USD per converter, 540USD if you buy them in packs of ten.
The line of switches I linked lets you snap on independent contacts (both normally closed and normally open) that are all actuated by the same button, as well as leds in various configurations, to a baseplate that fits in a standard hole in the panel; the button itself can be swapped out from that baseplate for various reasons (recessed, illuminated, a rotary switch instead of a button, a giant emergency stop button, a 2 or 4-way joystick, etc). Various ratings on the whole mess for dust-proof/splash-proof/water-proof/high-pressure-wash-proof, which is one of the places where the cost starts to go up. Button materials range from relatively cheap plastics up to stainless steel, and potentially heavy duty enough to survive and continue functioning after blows that might shatter a cheaper button.
And you'll be able to order compatible replacement parts 20 years from now. That's a big part of it too.
Plus probably some certification+warranty that covers the asses of whoever chose that part in case things go bad.
Is that because it's an industry standard, or just that the manufacturer promises, or something?
Sheer curiosity - I know nothing about this space. :)
When you slam the EPO button to shut down the boiler, x-ray machine, server racks or whatever else needs to be powered down immediately in emergency situations, failure to actuate is not acceptable.
And in that use case...~1.5W of laser energy would probably be way, way down the list of hazards.
> Our network is a “passive optical network” in the outside plant - the cabinets on poles just house optical splitters - no electronics.
Yes, apparently it's glass all the way from San Francisco to San Jose. I'm assuming they aren't using this power over fiber trick either but it's neat to think they could, at least for limited power needs.
(It used to be a thing in telephony to be totally independent of local power. Landline phones were powered entirely from the central office end.)
Before we got fibre we had our phone just connected to the landline and no power, was great, because it always worked, power cut, still worked.
> the average DC current in the loop and voltage across the phone will be up to 42 mA at 12.5 V (short line), up to 33.5 mA at 10 V, and will be not less than 25 mA at 9 V.
So it's around the same values. However the distances are in a different realm entirely: the spec sheet tests over 30m of fiber, phone loops range in kilometers.
[0]: https://www.openreach.co.uk/cpportal/content/dam/cpportal/pu...
> headphone jacks typically provide only 10-20 mW of output power.
microphones draw even less. A handful of mW is plenty to drive even an ARM Cortex M0 not that you need something that complex.
Time division multiplexing and frequency or amplitude division multiplexing preclude most things because they are so cheap and simple these days. Polarity is also another knob to mess with when you need to squeeze more.
They use optical amplifiers, which take light at one wavelength and use it to intensify light at another wavelength. They're much like lasers (technically I think they count as optically-pumped lasers?), and they turn on from a very small input signal, effectively reenforcing it.
This can happen across multiple signals, on different wavelengths, in parallel. Like a broadband radio amplifier, it boosts everything across a large working bandwidth. There are even optical compressors (also powered by light), which speed up the baud rate of signals. That way a slow electronic system can produce the original pulses, and then they can be compressed to faster than electronics can work with, and then multiplexed with many other signals at different wavelengths, and this whole composite thing is sent down the line, amplified without decoding along the way, and then finally the whole thing is reversed at the other end.
This is the trick behind how fibre links are so fast, considering there are no electronics that can handle data serially at those speeds.
That is certainly not the case, the pump light is generated from electricity right where the laser amplifier sits in the fiber. No real amounts of energy are sent optically down the fiber. To power the amplifier, a high voltage DC line is designed right into the submarine fiber cable. And those things carry a lot of power, a long fiber cable will draw tens of kilowatts of DC for all the optical repeaters.
The reason is, of course, that thousands of miles of cable has a pretty insane optical attenuation, no matter what you do, because optical attenuation rises exponentially with length. The electrical resistance of a high voltage DC power line only rises linearily, on the other hand.
These are typically used for short submarine connections to e.g. connect an island. As it is much cheaper than running a full repeatered system.
I believe the attenuation is stated in dB/km, therefore rises linearly (or even logarithmically if you look at it from the uncommon energy-wise point of view) with distance. Why should exponential be the case?
> can provide 3v 180mA from 1.5W
0.18×3=0.54W, so like ⅓ efficient. Maybe that's why it's so expensive compared to other modules which can get away with lower efficiencies?
That said, I don't know of any diode lasers that are that bad. Lasers for this fiber are probably 50%+ efficient and even the high frequency laser diodes are still 30%+
It's expensive, because most people don't need that, because they just use a wire to power their device.
This has some very niche uses in high voltage insulation (where you need the power on the other side, but really really don't want high voltage to travel back down the line and destroy your device.
High power fiber optic communication systems have protections in place to detect this happening and turn off to reduce the damage radius.
Learn more: https://www.microcare.com/en-US/Resources/Resource-Center/FA...
That said you can deliver 100s of W with relatively off the shelf fibres.
Someone out there wants a lot of power pushed through electrically isolated islands. Normally, you'd have power on both sides but just send a signal (lower-power light + sensor to detect the light). It seems odd to use this technique to transmit power (Albeit a small 0.5W worth of power or so, but that's enough to run most microcontrollers and even some microprocessors).
My guess is some kind of optoisolator situation except you weren't allowed to run power on the other side for some strange reason. But I'm having difficulty thinking of a practical application where these requirements pop up.
[1] https://www.tek.com/en/products/oscilloscopes/oscilloscope-p...
I'd expect a normal optoisolator module to work for a probe like that. No need for 180mA+ transferred between circuits.
----------
An oscillator probe is an example where electrical isolation + signal (aka: communications) are useful. But under no circumstances should 500mW of power be sent through such a setup in either direction.
> I'd expect a normal optoisolator module to work for a probe like that.
Absolutely not. "Standard" optoisolators tend to be slow and have analog characteristics which are unsuitable for an oscilloscope.
But the numbers discussed here is a lot more power than I was expecting. I'm guessing that at the GHz-range, everything uses more power though.
My observations so far:
- Too expensive to be practical. Currently at $$$ per device.
- Few chips exist in that power range for consumer electrical to make it mass produced and available.
- Repairs may also not be as practical. We probably need new cold crimpable couplers for this to be field deployable.
I would like to see a repairable medium for this to take off. I'm already reading the other replies here and I see potential.
But it won't even mark steel unless you pre-prepare the steel with absorbent inks, and definitely won't cut it.
https://meraki.cisco.com/product/switches/access-switches/ms...
With these devices, you don’t need to worry about a separate power cable for your network devices.
i suppose you can’t run power and data together, but anyway how does this compare to PoE?
In ~2004 I was the technology designer for the Lucas Arts Presidio Campus - I designed all the physical network, custom cable tray in the DC, the DC power infrastructure for the DC and did all the layout of the devices collapsing into the DC from ILM, Big Rock and other locations.
When we designed the network, it was the largest 10G network in the world, all based on FORCE10 equipment, as spec'd by ILM's Raleigh Mann (later netword head for Google)...
The original design was for fiber to the desktop, as they wanted all desktop machines to become a part of the render farm when not being used.
--
We were doing vendor selection from the RFP and holding interviews for each vendor to present their response to the RFP (The network was ~$50 million (this was 2004, so that was a really large number back then)
In the meeting with Cisco, Cisco performed a clown show, but the CTO for Lucas seriously (remember, Cisco 6500s was the core king at the time)
Lucas CTO: "Yeah, well we have CAT6 and Fiber to the desktop. When can you give me power over fiber so I can just run fiber to the desktop"
Blank stares from everyone.
(He sadly died of heart attack shortly after)
---
But here we are. We thought a fool, but I guess he was a visionary.
Lucasfilm never picked good CTOs. While I was there they picked someone from Apple who seemed to be more about marketing than anything else..
Thats from the LDAC DC
(You couldnt buy those parts at that time - I had to design them, (super FN obvious FN parts... right) - so I designed them and they later became parametric... but the 90's and well into the 2000's CAD was stagnant. and lame. Then Autodesk took Acid and reall saw what the F was going on...
-
Whats funny, is that I had to design this by hand, in ORTHO - and do the ISO also by hand in AutoCAD...
This and a many other tray objects in that data center.
(I did the layout for all the servers hosting Starwars Online)
---
Anyway - after many a year doing datacenter design - there are folks at places like FB, Goog, AWS, and they just draw a layout like anyone would Sim City - and connect required resources etc...
It doesn't display any content when viewing the archive. I wonder why that is.
So only 36% efficient.