- A 2A fuse needs to conduct 2A, no matter ambient temperature, manufacturing variation, age, etc.
- 95+% of the time, what you're protecting from isn't a minor overload condition but a short.
This means a reliable fuse purchased from the best manufacturer in the world won't blow at 2A. Something like 3-4A is perfectly reasonable. 5x rated current is not okay, but 2x is well within norm.
Even at 5x, though, the risk here is not huge:
- You've caught shorts which is the most common failure mode.
- Everything carrying current typically has a ton of safety margin built in, so even 2x isn't really a big deal.
- There's a fairly narrow set of failure modes which (1) won't blow the fuse AND (2) will still be small enough to be less than 5x.
- Those failure modes still need to occur near something flammable.
The key reason why there is a risk at all is that power is a square law of current. If this was 5x heat / power, I wouldn't be worried /at all/. 5x current is 25x power and 25x the heat, which is more of a problem.