Since 2018 I've charged, operated, and booted a variety of USB-C devices over a variety of USB-C PD power sources.
e.g MacBooks of the 60W and 90W variety I've operated on 90, 60, 45, 30, 20, 15, and 5W chargers, car adapters, power banks, displays, powered hubs, or other USB PD devices. Of course on 5W they can't charge while in use (even idling, where they ~maintain charge) and booting requires them to have enough of a battery charge to support the boot power surge, but it has always worked: PD has always negotiated to the best power the charger could do. IOW when manufacturers do their job, it works.
> A barrel jack wouldn't care in the slightest about such kink.
Oh boy I would disagree. I've had decades of terrible experience with barrel jacks, many of which were completely invisible to the eye. I would not be surprised the small kink would have hidden much worse internal damage or defect. If it failed to negotiate power that's because of an abundance of safety, and I'd rather have that than a fire hazard silently being accepted and internally arcing under load.
> The PSU I had was 90W while the other laptop required 120W.
What would be the non USB PD alternative? Proprietary PSUs, with either one of: non interchangeable because of a different plug, the same plug but the most power hungry computer still refusing to boot from some proprietary charger id protocol or hardware, the same plug but different voltage and either doesn't work of fries the computer's power circuit (I've had all of those back in the day).
So your current USB-C situation isn't any worse than it was before USB PD existed. In fact it's better WRT failure modes because USB-C PD compliance means it will negotiate a safe voltage (including taking the cable into account). Of course if you plug in a non-compliant charger all bets are off but that's no worse than before when there was no power delivery standard whatsoever.
That said, as demonstrated by the MacBook example, a manufacturer doing their PD job would not lock the computer out at the bios level - instead waiting to have a safe charge on the battery -, a kind of locking that also happened back in the day of proprietary plugs among the same manufacturer.
Therefore I do not see any reason to blame that on USB PD "horseshit" instead of that particular manufacturer.