Thomas Edison's Concrete Houses
atlasobscura.com
atlasobscura.com
https://www.scientificamerican.com/article/edisons-system-of...
How houses are built in Iceland: https://youtu.be/7RuTizbnH4s?si=JxRjqzVFy4NLg3wa
(Spoiler; we cast them from 1 foot thick concrete slabs)
It's comfortable for the same reason as any other house: because it has thick insulation both outside and inside the concrete. See @4:30 in your linked video.[0]
If you like, sit down and do the math for how thick concrete you'd need in order to store heat for 6+ months and average out the summer/winter temperature change. It's not 1 foot thick, it's more like 30 feet thick!!
In general, the effect of thermal mass tends to be strongly overrated by people who aren't experts in building science.[1]
[0] https://www.youtube.com/watch?v=7RuTizbnH4s&t=270
[1] https://web.archive.org/web/20130509032945/http://www.greenb...
* https://en.wikipedia.org/wiki/Insulating_concrete_form
Instead of setting up formwork [0] with rebar, pouring and curing concrete, and then spending time (=money) tearing things down, the formwork is an insulating foam that is left in place. One consideration is that you then have to put some paneling in front of it (on either/both interior and exterior faces).
Depending on the aesthetic you wish to have, you can have smooth concrete exposed or have textures, e.g., board-formed:
* https://www.youtube.com/watch?v=W1JLy8ZSH2Q
* https://www.ana-white.com/woodworking-projects/maincategory/...
https://en.wikipedia.org/wiki/Orange_County_Library_System#/...
https://lh3.googleusercontent.com/p/AF1QipPq8IzhBMH8PJBuKcVS...
Not sure what the tradeoffs are but I'd assume two big pros are (1) concrete's easier to attach things to and (2) concrete can be directly finished both on the exterior and interior.
I'm not sure how people run electrical and other utility through these. And I'd expect that half the inspection / code in the US has no idea how to handle either ICF or related, but I'd love to be wrong.
Built in 1905 of reinforced concrete.
Worth a visit.
Cast-in-place concrete dwellings have never caught on despite it making a tremendous amount of economic sense. While it has a foothold in the market for specific applications (basements, retaining walls, commercial buildings, etc), a concrete house form in-a-box poses some logistical challenges and human ones.
First, the vision here was to be able to drop a form and creates a single pour/unibody structure (like injection molded plastic). That is very difficult to do and most concrete work is done in multiple stages for this reason. The main challenge is the creation a form that is sufficiently supported on the inside to create the “void” of the living space. You’re having, instead, to pour a slab, wait a sufficiently long time for it to cure enough to support weight, and do the walls and ceiling next.
The other logistical issue is internal reinforcement, which is what rebar is for. Concrete, as a building material, can really only resist compressive loads, which makes unaided concrete highly unsuitable for applications where there is a void underneath (in our home, for example, under a window frame, under a ceiling, or in infrastructure, as an overpass) However, by using iron-reinforced concrete, we can turn shear forces into compressive and by using pretensioned concrete (stretching of reinforcement cables prior to concrete pour), we turn tension into compression as those stretched steel wires want to return back to their original shape, it’s like an internal lasso keeping it together.
The last logistical challenge is installation of all utilities, which means in/under slab and wall piping (water supply lines, in floor heating, DWV, etc), electrical with conduit setup going to masonry boxes, outlets, switches, light fixtures.
The point here is, setting up for a concrete pour is not as simple as erecting forms. When the concrete pour is cured into a structure, it’s now a very inflexible material to work with and any wall penetration needs to be checked against blueprints, new electrical need to be run on the surface, leak repairs need to be done with very specialized equipment and a tunnel created under the dwelling, etc.
The other main problem is that people don’t want complete concrete homes. Without in-slab heating, it is a cold, hard, unforgiving material that allows for zero flexibility and repairs are a nightmare. Just like software, homes should be built with maintenance in mind because that’s the normal state in which it is worked on. Plus, it feels like a prison. At least it won’t burn down?
I have a lot of gripes with slab-on-grade construction[0] for this reason, and every dwelling I’ve built has had at least a crawl space, often a basement where everything is serviceable. The basement is usually CMU (concrete masonry units, aka cinder block), precast concrete (slabs trucked in), or, rarely, ICF (insulated concrete forms, basically in-place formwork with concrete in the middle of two pieces of foam insulation like an ice cream sandwich[1]).
I think there are some things we can learn from commercial buildings where you can have concrete skeletons[2][3] but large cut-outs where you can build walls. Inside the concrete pillars are PVC channels that let you thread wiring and plumbing, and other things through without having to do a concrete penetration. To built the house part, you effective put up wood frame walls in the voids or an aluminum-framed window installation (like a storefront assembly).
Side note: If you have ever wondered why you see basements in colder climates (and conversely more slab-on-grade in warmer ones) is because the bottom of your construction need to be situated under the frost line to prevent shifting caused by the ground freezing. So if you have to dig 4ft down anyway to reach that point, maybe just dig out a 5ft hole and install a basement instead, then your can have your home’s first/ground floor about 3-5 feet elevated. Slabs made to handle the shifting of ground due to freezing, liquefaction, or unstable building surfaces are called “rafts” and are not used very often compared to other methods.
[0]: https://anchorfoundationrepair.net/blog/slab-foundation-how-...
[1]: https://images.finehomebuilding.com/app/uploads/2017/10/3011...
[2]: https://en.m.wikipedia.org/wiki/Concrete_frame
[3]: https://www.understandconstruction.com/concrete-frame-struct...
I live in one -- recently had insulated externally (100mm EWI) which has drastically improved its thermal properties. About 50% of the floor area downstairs is the original bitumen sealed, uninsulated concrete. No ducts, you want extra wires or pipes you make a hole in 250mm concrete :D
https://digital.ucd.ie/view/ucdlib:47011 https://digital.ucd.ie/index.php?q=crumlin+area+6 https://www.irishtimes.com/culture/heritage/remembering-herb...
Just to add: there were many identically dimensioned houses built in parallel, of brown or yellow brick. These were at junctions, roundabouts and along major roads, but the majority are concrete. I've seen it humorously referred to as "Simms City".
Building codes allow us to do this sort of thing without direct engineering input and most municipalities have not adopted a code that define safe practices for this sort of construction. Additionally, materials selection and availability is geared towards stick frame construction and you may not have everything you need from big box hardware stores or local supply houses.
Getting long beams from a log tends, I think, to be harder than getting small dimensional lumber. The timber also tends to need to be higher quality, especially if you opt for a design where they are exposed (such as vaulted ceilings).
Mostly, it probably comes down to where you live and how available the materials are; if good timber is easy to get, there's probably more contractors available who are accustomed to working with it.
The other reason I've heard is that many warmer climates in the US are also very wet. Along the Gulf Coast, you basically can't have a basement unless you want there to be an unanticipated swimming pool in it because the water table is only a few feet below the surface.
The construction of these was relatively straightforward though, and (especially important in apartment buildings), the solid concrete walls have great soundproofing qualities.
With a bit more expense, these buildings could've been made to look more attractive, and have more variety in terms of floor plans. I've been following some of the building automation trends, and the pre-fab components approach seems to best balance the many concerns.
Some examples:
[1]: https://www.planosdearquitectura.com/diseno-departamento-dup...
[2]: https://www.lahaus.mx/ed/tulum/nativa-tulum
[3]: https://www.legacysir.com/sales/detail/10-l-647-c9gshd/av-de...
[4]: https://www.icasas.mx/venta/departamentos/ph-estilo-industri...
[5]: https://www.portalinmobiliario.com/MLC-1421396709-moderno-de...
Cottagecore was a sort of backlash to that movement - especially during a time where we needed to stay physically distance from one another and had to make solitude look more attractive a la provincial life.
Process of constructing concrete buildings: https://patents.google.com/patent/US1219272A/en
Apparatus for the production of concrete structures: https://patents.google.com/patent/US1326854A/en
The first was cited by John Zachary Delorean in a patent titled "Building construction." [0] DeLorean managed the development of a number of vehicles throughout his career, including the Pontiac GTO muscle car, the Pontiac Firebird, Pontiac Grand Prix, Chevrolet Cosworth Vega, and the DMC DeLorean sports car, which was featured in the 1985 film Back to the Future. He was the youngest division chief in General Motors history, then left to start the DeLorean Motor Company (DMC) in 1973. [1]
https://www.detroitnews.com/story/business/2022/10/18/detroi...
You can buy a pretty nice house in a nice neighborhood in Detroit for under $150,000 and a decent one for $75,000. Both far larger than 1,000 square feet and featuring two car garages as well. So the only market I can see for these homes is government subsidized projects.
That’s probably under cost of construction, though, right? Maybe this is just way cheaper in the US than here, somehow, but current all-in cost of construction in Ireland for a one-off house is on the order of 2500eur/sqm, so about 250k eur for a house this size.
One disadvantage: much harder to do changes / remodelling down the road.
Cinder block may be better for later flexibility than poured concrete:
Cement industry accounts for about 8% of CO2 emissions
https://www.cbsnews.com/news/cement-industry-co2-emissions-c...
It's a point source of carbon, which is the best case for capture. Some of the carbon could be made into plastic (particularly polyoxymethylene would be easy) although you might find that demand is saturated well before you have used up all of the capture.
Bigger problem is that due to the extreme temperatures required (the essential crystal structure, called alite, can only form above 1250 C) the facilities are large, expensive to construct and difficult to modify. Because the reaction produces a dust plume, they are often sited in less regulated jurisdictions, which compounds the problem. But capturing the carbon and capturing the dust likely require some common components.
This is arguably an opportunity for Latin America, which has historically had low local cement production due to tighter environmental regulations vs Asia. Its road and rail infrastructure lags as a result. (The durability of PC is also highly desirable in tropical environments!) But a proper implementation of clean cement is not yet well understood, and economic incentives for cleaner imports are merely theoretical at this point.
This is what I remember from working for a start up that was helping make low carbon cement, the numbers could be wrong, but it's more complicated than just the energy to reach the high temps.
Then after grind them up as mulch abd fertilizer.
We can outfit the bacteria with a natural inhibitor. Maybe a lack of lysine.
Yeah. That'll work.
The obvious economic quirk about capturing carbon in concrete is that given time and pressure you can convince carbon to harden. Concrete that continues to pull in carbon in its process in theory has good chances to be stronger and hardier. If it continues past the initial set, you get "self-healing" concrete.
You joke about plants, but yes plants have been doing variations on that for epochs now, there is probably some more lessons to apply from them if we want to build a "diamond age" with all the excess carbon we've spewed as a culture.
The reason I diverged from vines, is because multi-cellular is too slow. I think what we'd need to do, is create some sort of thin mat you lay over the concrete, just unroll it, and it has dormant bacteria along with whatever input(food) it requires to consume CO2.
So it then, much like yeast in bread, multiplies quickly, and you're left with a thicker mat to roll up and dispose of, grind up, say for fertilizer.
I envision the mat to be thin, akin to plastic rolls you get to keep insulation in place. They could be comprised of entirely organic materials, food for the bacteria. You know, such a thing should be possible, but would the bacteria multiple quickly enough? And likely water would be required as an additional.
There's a problem of where to put the infrastructure. If you lay pipes inside concrete, they're really hard to maintain. So, often plumbing, electrical, and HVAC just punch through the walls to outside equipment, plumbing, and conduit. Look at small low-cost housing in Asia. Mini-split air conditioners and pipes all over the exterior.
That's true for commercial bldgs, but almost all home dwellings in America with slab foundations have the plumbing and some hvac lines inside the slab. Repairing water and sewer lines in these homes is very expensive.
I'd like to introduce you to a magical invention... it's called "ducts" :-)
You can have them behind walls, above ceilings, between rooms, between housing units etc. Of course, if the building was not build with maintenance in mind, or neglected to consider future potential needs (e.g. HVAC not catered to in buildings from the early 20th century) - then you have to run things on the outside; but even in those cases, new external ducts can often be constructed, using concrete or other materials (e.g. metal frames and whatever you like as cover, e.g. cement-board, sheet metal etc.)
[1] https://www.graana.com/blog/concealed-vs-exposed-plumbing-di...
"The owner of this website (www.graana.com) has banned the country or region your IP address is in (IL) from accessing this website."
I guess maybe it's a protest against that genocidal war the government here is waging on Gaza.
If you want to install a line and there isn't a pre-existing conduit in the wall, you do have to chisel one in. It's definitely more effort than with a "hollow" wooden wall, but it's not terribly bad.
> Look at small low-cost housing in Asia. Mini-split air conditioners and pipes all over the exterior.
I'd attribute this to the "low-cost", not necessarily the "brick/concrete". I'd imagine in the USA houses would be pre-fitted with more conduit, and homeowners could afford the installation of more as needed.
Concrete is a useful material to build with. However it isn't the miracle that many advocates claim.
Revisiting Lennar & ICON's 3D Printed Neighborhood 6 Months Later with Matt Risinger
https://www.youtube.com/watch?v=fPTps7e9SqY
Here's one of the homes at the level of a lay person's level of knowledge:
Inside a 3D Printed House That's Actually (kind of) Affordable