Nobody on this process must have ever been involved in DFM.
Nobody on this process must have ever been involved in DFM.
You might have missed some key points in the pitch. Slide 4 has e-hydraulics for steering and braking.
It's not possible for a reasonable price. NRE costs per model would be high, making a farce of "Make your car electric for 5k".
For the mechanic installing the device, you have to have an installation manual listing where every cable and hose needs to go and be secured. And you need to choose well, because if it rubs anywhere: recall and fix (is there enough money in $5k for recalls? No).
You have to hack the ECM, /per model/, to allow you to drive without the engine actually running.
It's preposterous.
As the other commenter pointed out, there's a lot of hand-waiving going on by the kid who won the contest; it's like the farside comic where there's a giant "magic happens" in the middle of a board full of mathematic scribbling.
For example: running HVDC to the engine compartment (for the AC, power steering, and vacuum pump) from the spare tire well in a vehicle whose undercarriage isn't designed for it requires pretty substantial armoring.
The other problem: in-wheel motors are not new (Mistubishi sunk a LOT of R&D into it), and they haven't taken off for a reason.
They massively increase unsprung weight. Your average car wheel weighs maybe 30-40lb at most. He's probably doubling that. That means atrocious ride quality and traction issues, because the tire's going to be bouncing around like crazy due to the suspension not being designed to dampen that much weight.
The motor is also subject to all the vibration normally soaked by the suspension and vehicle frame. Trying to get an electric motor to withstand that sort of vibration is not a trivial problem.
This is just a bunch of hogwash from Dyson. The kid figured out that what they care about is a nice big fat PR grabber, and he gave them one.
I’m planning on doing something similar on my old hilux. The lack of power steering or power breaks or any auxiliary system that relies on the engine simplifies the build substantially.
> REVR is a retrofit kit that incorporates all systems required for the conversion of a light ICE vehicle to hybrid electric.
While using the gasoline engine, the power accessories (power steering, power brake assist, ABS!) are functional, but when the gas engine is powered off, you'll have none of them? That's going to get someone killed. And on top of that, the climate control issues -- A/C won't work, and the heat will only last so long as the gas engine is preheated and then only briefly as the coolant isn't being circulated.
The concept of hybrid is an invisible marriage of gas/electric propulsion brought to us by Toyota who perfected it in the Prius. This is just a hack as far as I am concerned. I would be more impressed if the engine were removed entirely, and this motor were bolted up to the transmission as a replacement flywheel.
You still reduce fuel use, don't need to change any other parts to work without the engine.
You just basically need to know when the accelerator and break (and perhaps clutch?) Were pressed, and perhaps change accelerator response to make it feel more natural.
The price of a used Leaf in the USA can be $3000: https://seattle.craigslist.org/sno/ctd/d/everett-2013-nissan...
So if you just want an EV, you can get a whole working car, with more range, for less.
I'm just hopeful that there is some way to retrofit the millions of existing ICE vehicles out there in a way that's cost-effective.
No, you'd buy a Prius instead, because it'd work better and be cheaper.