Water Cooled Rooftop Solar Panels
evergreenoffgrid.com
evergreenoffgrid.com
In many countries around the world Solar heaters for water are quite common. Using tubes to heat water you can get near 99% efficient capture of the suns energy to heat which compares very favourably to the 20% of a solar panel to electricity. But their rated lifetime is quite a bit shorter and their pay off period looks quite different as a result.
So while there are benefits to combining them it increases the cost considerably and decreases the longevity and it just doesn't make much economic sense most of the time. Besides on a hot sunny day your panels are going to do great anyway, its clouds that really reduce the collection.
As an example my system will give me 34KWh on a cool 100% sunny day but on a hot day its more like 31KWh. But on a cloudy rainy day it can get down to 7KWh. The heat isn't as big as an issue as its made out to be.
Heat degrades panel longevity too so I'd actually assume a water-cooled system to outlive a normal one, in the long run I would be surprised if it wouldn't end up being cheaper.
I do agree with the simplicity of a solid state setup though. Whether it makes sense probably depends on where you live. Thinking about it, temporarily running "warm" water might help with keeping snow away, though I am aware that many setups won't generate much in the winter anyway.
Yo my knowledge it has had basically no maintenance in that time.
What's under your tiles?
Late in the day when the sun was low, you would see chinks of sunlight through the gaps between tiles.
Having it flat means you need far less insulation for equivalent results.
Downside is the loft space is effectively unheated/uncooled.
Clay tile (10.8 lbm/ft2, 52.7 kg/m2)
Concrete tile (9.3 lbm/ft2, 45.4 kg/m2)
Slate - 3/8" thick (12.8 lbm/ft2, 62.5 kg/m2)
Slate - 1/2" thick (18.8 lbm/ft2, 91.8 kg/m2)
Slate - 3/4" thick (26.0 lbm/ft2, 127 kg/m2)
Asphalt roll roofing (1.1 lbm/ft2, 5.4 kg/m2)
Asphalt shingle or asphalt-fiberglass composite shingle (2.7 lbm/ft2, 13.2 kg/m2)
Metal roofing - aluminum or steel - panel, sheet or shingle (1.2 lbm/ft2, 5.9 kg/m2)
[1] https://www.engineeringtoolbox.com/roofing-materials-weight-...
In California, because of clumsy rules around workers compensation insurance, low-skilled high-risk labor is much cheaper than high-skilled labor. As a homebuilder explained it to me: if you hire actual roofers you have to pay very high insurance rates (roofing is quite dangerous). But if you hire day laborers and tell them to install the roof, you don't. So they prefer roof designs that day laborers can install.
[https://kelly-roofing.com/what-roof-styles-are-popular-in-ca...]
We don't use it anymore because it's expensive.
Also because no one knows how to handle it anymore and ignorant roofers will break your really expensive slate roof.
With irrigation it can be kinda tricky to judge when to blow them out. But with this? Just when you’re averaging temperatures of 10-15, blow the pipes out.
So since I have limited roof space, it’s better for me to use that for PV and just use a few kWh of that per day for water heating, instead of dedicating space to a solar hot water collector.
One thing I'm worried about in such an integrated solution is water leakage. It looks like you'll need quite a few of these elements to form your roof, and there's got to be a joint between each pair of elements, and each joint has the potential for leaks, for example due to thermal expansion and contraction.
With traditional roof shingles (at least as they are done in central Europe), the tiles overlap, so that you don't need a perfect fit, and when the tiles expand at higher temperatures, the overlap still keeps water out. Doesn't seem like that simple mechanism could work if water flows through the solar tiles.
There's value in simplicity, and something that's going to be ignored on a roof for multiple decades needs to have an idiot proof installation process.
That seems to be the general pattern whenever a new, non-trivial, innovation is introduced.
Again, I question if the ROI can be good enough to be worth it, but if it really is a win there are lots of options to reduce costs.
I would suspect you're right on simpler being better here. That doesn't mean this isn't worth exploring. But one practical tradeoff calculation to make to see how viable this is right now is take the component cost of the cooling system and put that into more "simple" solar panels and see what trade of power generated is.
If that benefit isn't a win of the cooling system, then a lifetime reliability of the cooling system being less than a lifetime reliability of the solar electric components can only make that tradeoff even worse.
But making that calculation might still give someone a target for cost, performance specs to become a viable market option.
The problem is the gains are just too small and the risks and extra costs far too high.
Its not really fair because what you would do is flow this hot water into a water cylinder and get ~6KWh of water heating out of it a day. It will produce a lot more heat than that, you get nearly 4x as much heating as you do electricity but i can't use it, I don't need 120Kwh of heated water for showers and in the winter its not going to be enough to heat the house. That is fairly substantial amounts of extra power but I don't need that amount of panels of water heating I likely only need 1 solar heater, the rest is going to be wasted and not help in cooling the panels.
Who ever its for its not for people like me.
The differential cost would be for an additional panel array loop and some isolation valves etc.
On the other hand, pool water has chemistry which may make it unsuitable for using in combined panels. Especially if it's a salt water pool, you don't want that water anywhere near electronics. The typical pool solar heating panels are basically just thin black plastic that the water flows through.
I've heard it works well with swimming pools, as the temperature of the water required in the pool is cold enough to help the panels keep cool, and you generally want a pool to be warm on hot days in summer when you will use it most.
buying/deploying more panels.
So adding water cooling adds materials and work and potential repairs etc. Translate that into money, and use that to buy and install more panels, which one wins?
Same applies to more efficient panels, trackers that follow the sun and most other solar innovations. As panel prices drop the calculus shifts more and more towards more panels.
There are some constrained environments that drive innovation in size/weight or whatever but the mass market is driven by electricity output/dollars.
I'm not sure corrosion is that big of an issue either. Plumbing in people's houses often lasts far longer than 25 years.
Simply running some pipes behind the solar panel and having that fill your hot water tank or flush your toilet wouldn't be terribly difficult, although maybe hard to retrofit.
You'd use a closed loop, not fresh water continuously. What a waste of water otherwise...
There are a few reasons for this, mainly the extremes of weather both hot and cold you don't want 90C water in your shower nor to freeze water in the system and break it. All of which adds to the cost any complexity but if you dont do it they don't work.
It did get me wondering about the importance of the roof underneath the panels. Most people install black panels over top black asphalt shingles for aesthetic reasons, but I wonder if some other variation would increase efficiency and/or longevity.
I suspect biggest failure mode for fans are the bearing’s lubrication drying out. Sometimes this can be serviced (with much difficulty) or take the efficiency hit and use a thicker grease that doesn’t evaporate as fast.
Nice thing is that they’re not a critical part here, and it’s diminishing returns so if you have multiples and 1 fails, you’re still ok.
Probably depends a lot on the specific climate though.
Then you could take it a step further by running some "earth tubes" up to the low/entry point of this cooling channel, so the incoming air for the convection current is cooler.
All passive.
The only downsides I can see are that I can't set the temperature, it would be whatever it is in the ground, which at the right depth should be around 73F year round, and 100% relative humidity in the summer. That and that the house must be designed for maximum air flow but I don't really see that as a downside, people have designed houses this way forever until the advent of air conditioning, and to be honest I'm not a fan of a house design that doesn't take air flow into consideration.
My understanding is that they tend to develop mold and stagnant moisture will pool in the underground portion. Imagine a hot and humid day, the humid air will condense on the cool walls while passing through the underground section of the tube. Do you really want that to be your fresh air duct?
But it seems like a useful mechanism for delivering ground-coupled outdoor air to an outdoor application, which could be a heat exchanger participating in regulating indoor temperatures.
You might also consider radiative cooling with some of that super white paint that radiates heat faster than it collects, since you'll have less shadows and clouds it should radiate rather well, downside being colder nights and winters.
The difference probably increases at full output.
In fact, adding any complexity to a solar panels hardly makes any sense any more because of the incredible fall in panel prices (by 90% in about 12 years).
This price fall has made a lot of solar ideas defunct. For example, when panel prices were much higher, solar plants often had mechanical systems to orient panels to track the sun - but now nobody bothers - it's cheaper and simpler to just install an extra 10 or 20% more panels and have a no-moving-parts/low maintenance system.
Same with this idea - the extra complexity and maintenance cost of adding active cooling to a panel to increase efficiency by 10% - I cannot see the economics stack up.
For the same reason, the enthusiasm for the idea of installing solar plants in north africa and exporting power over interconnectors to Europe is gone. It's cheaper to install twice as many panels in a field in cloudy northern Europe (where capacity factors are half of what they would be in the Sahara) than deal with the costs and complexity of underwater interconnectors and transmission system upgrades.
Of course, reducing a home's energy consumption would be even more preferable than just offsetting it with localized generation - but reality is complicated.
Tarriffs are a thing to. It's common for rooftop generation to offset grid usage, but if you used your construction budget to buy into a larger project, you would likely not be able to offset usage, you'd more likely earn wholesale rates on generation at the facility and pay retail rates on usage at home. Probably you get more generation capacity, and maybe that works enough, but probably not. There's also a lack of these projects to buy into.
People probably said the same in the transition from simple and reliable ice boxes with ice block delivery to electric fridges.
Even if a commercial installation is half the price per KWh the economics still work out personally. The reason is a combination of taxes, profits and substantial business overheads that make personal Solar substantially cheaper than the current grid power which is all tied to gas prices. I am about on average 9p a KWh over the life of a Solar system which I can export for 15p currently and buying from the grid is 45p through the day. Its a substantial saving yet wholesale prices are hovering on average around the same 9p. The overheads of the grid and businesses are most of the cost and substantial.
Xlinks is going nowhere - in fact the founder, Simon Morrish, seems to be mostly spending his time on other projects these days.
Even their website claimed last year that the £16B project could be profitable if a CFD at £48/MWh (CDF is a type of contract electricity suppliers bid for in UK auctions to win 15 year contracts to supply electricity). Unfortunately local solar pv, on-shore and off-shore wind auction prices in the last auction round were all lower than this.
Regarding local subsidies and supports for rooftop solar, of-course it can make sense for an individual. My point is that on aggregate, it does not make sense - if the government is going to spend $X to encourage the production of solar PV, then supporting rooftop solar provides a poor return on the subsidy. And the difference is more than half the price - typically the multiple is 3 or 4 times cheaper.
This is an odd either/or attitude.
If you own a house with a roof, there are factors that decide whether putting PV on your roof is economically sustainable for you or not. If you do the analysis, and the answer is that it pays off in a sufficiently short time frame, then install PV, even if utility-scale PV somewhere else would be 100x cheaper.
As long as the hypothesized utility PV installations don't bring down the electricity cost so much that your own installation becomes unsustainable, the two are basically independent.
I don't know about that, because long-range transmission significantly reduces the intermittency, even for the same longitude. It's not just about smoothing out the curve of solar production, demand patterns (due to weather, industry, behavior) will also have variations from place-to-place and these allow opportunities for power export.
Some places will have more dispatchable and expensive power plants than others, which also creates an export opportunity so that power is exported so that one country can burn less fuel. However, I admit this argument is slightly undercut by the question "can't we just build solar panels in the country with dispatchable dirty power?" True, but there's also a connection to wind power which is super local and random.
But in the specific example I gave, the finances just don't work. Underwater HDVC is just too expensive and panels are too cheap - even with the value of the uncorrelated intermittency.
And even if the numbers could be made work financially, I can't see European countries lining up to become dependent on fixed infrastructure in politically unaligned and/or unstable countries like Algeria or Libya - especially given recent experience with Russia. Securitywise, Nord Stream has shown that underwater infrastructure is vulnerable to attack and difficult to protect/guard.
Your "can be" hides a lot of sins. Looking at the data you quote domestic PV also "can be" 1/2 the cost of of ground based utility installation.
The truth is between those extremes and will vary a lot depending on situation. But here is something that doesn't vary so much: the difference between the retail cost and wholesale cost is around a factor or 3. Translation: utility solar has to be around 3 times cheaper than domestic before it makes sense to a household.
I don't think it's terribly surprising there are a lot of places that factor of 3 tilts the balance in favour of domestic PV.
Yeah an idea I've had kicking around for a bit: if my roof is a good place for solar, it should make some kind of sense to lease it out to someone else who owns the panels and their output. I've never heard of anyone making that arrangement. There are people near me who own property with no water rights who are able to lease that land out to solar utilities.
I'm not against solar and I do think that we need to have every available square inch of the world making energy if we're to survive the next century. I'm just saying that the current incentives kind of don't support it.
The price of panels has dropped since then, but I have to assume that it's not by enough to make resurrecting the idea worthwhile.
Leasing the roof itself to the solar company less so. Though the difference isn’t clear.
In theory you get a deal on your power, but it really depends on the terms of the lease compared to your local utility’s prices.
- it increases the resiliency of people in emergency situations like storms, hurricanes, tornadoes, earthquakes, mudslides
- there is LOTS of real estate so the "hidden cost" of dedicating land to solar panels isn't needed.
Finally, I feel residential solar is a ripoff currently, because there is some degree of price fixing. 10x more expensive for LCOE? That is a policy problem, not a real economic reality. 2x or even 3x I could see, but 10 fucking times?
Some thing with batteries to consumers. The tool makers like lawnmowers / power tools / etc are simply raking consumers over the coals with vastly overpriced batteries compared to what the BEV companies are getting.
Maybe the magical hand of economics will finally deliver for the end consumers, but currently it is not.
If they really can cool the panels at a price + reliability + installation complexity comparable to conventional panels, it might be worth it.
However, our heat pump water heater is under 10% of our electricity bill, so if it's cheaper to just add 10% more panels + batteries, then this product seems like a non-starter to me. I guess it's possible this would make sense for heating swimming pools (they create an extremely large reservoir for the waste heat during the summer).
You have to weigh up better efficiency far away against local generation and account for the extra cost of transmission. If PV costs are dropping faster than transmission, which they are, then local generation gets more desirable.
Are you quite sure, when you factor in the cost and availability of land?
Not only the finances, but (as I described in another comment), the security aspects of depending on fixed infrastructure in unaligned and relatively politically unstable countries are very unpalatable. Such infrastructure is incredibly vulnerable and difficult to protect.
I really want this to work, but heatpumps just make a lot more sense with a lot less cost.
The applicability of this advice is probably quite variable.
[0] https://www.epa.gov/lead/why-cant-i-use-hot-water-tap-drinki...
Water heater tanks include different metals in contact with the water, which creates a galvanic cell. Over time this corrodes the least noble metal. The rod is added in the design to corrode before pipes do. The rod is usually magnesium, aluminum or aluminum-zinc. It slowly but steadily leeches out the rod metal into the hot water supply.
A very cost efficient approach that probably gets you some double digit reduction without a lot of risky plumbing or freezing issues.
The entire system was quite simple, and hasn't needed any maintenance in close to 20 years, I think?
What are the benefits of solar electric panels compared to water heating panels?
It's my understanding that if you want solar hot water these days you just get PV and a heat pump water heater. Sure, the heat pump has moving parts, but it's not on the roof.
If I stuck around for a decade it might have paid off but given a family member's unit didn't last that long (the part that held water went bad and a replacement was $4k, not exactly economical on a ⁴ year old system)
Ended up it was a pop up company designed to appropriate the green money by "improving your A/C efficiency" which of course probably only lasted a year or two given it was just blasting foam into the vents...
I'm somewhat convinced I'm going to have to become a home builder myself to end up with something that's long-lasting, comfortable, healthy, and energy efficient, all without being robbed blind.
https://www.google.com/maps/@37.8027685,-122.2898842,118a,35...
- Are the pipes and liquid heavy enough to increase strain on the roof and panel mounting hardware?
- How does this solution deal with the risk that the pipes might freeze, expand, and burst?
- Would it make sense to run an antifreeze and water mix, similar to cars, to prevent freezing?
The problem I think is that when the panels need cooling the most the system to disperse the heat to would need to be huge, because you just have a large surface heating up water fast and you don't want the house floor to heat up and your water tank for showering is already at max temp. Also gotta be careful not to evaporate the pool.
From the article,
Water Cooled Roof Under the wrong conditions, your attic can reach temperatures as high as 150 degrees. Not only is this detrimental to standard asphalt roofing materials, but that heat is cooking your house! You waste hard earned energy cycling cool air in and throughout your home just to fight back against this suffocating blanket of heat.
So in addition to carrying away heat from your panels, the system is carrying heat away from your attic as well. Once again, we’ve discovered an efficiency gain that which seems almost hidden by the primary features. So now, water heating equals panel cooling AND roof cooling, which of course means you require less energy for cooling your home.
I hope this is successful, we need all the options we can get for energy independence.
Then there’s the longevity improvements.
Really starts around 15 minutes but a good video overall.
I am in the process of building a house in central Europe. My source of heat will be a ground-source heat pump from boreholes, which means using it as cooling for solar panels in the summer would be quite cheap (I specifically ordered a model of the heat pump wich has cooling mode build in). Added benefit would be that heating the boreholes in summer should increase their longevity because there is a potential of "sucking out the holes" (don't know if this is the right term in english) after decades of using them as a heat source - again something I could not find data supporting this claim so I don't know if I should be worried about this.
My combination seemed like a great fit to install water cooled PV but probably will not do it just because there is not a single contractor who does it and nobody who has it installed to give me advices. I hope that in 25 years when I should suspect to do a PV change it will be decided if it is a good idea or not.
And this is why subsidiaries for pilot projects are super important.
As a society, we really should try out such ideas, but of course, the first few times you do it, it's more expensive and error-prone, so there should be some subsidiaries or other incentives (tax reduction?) to kickstart this.
I chose over the top for three reasons:
1) ease of replacement, panel dimensions change, so getting a new panel the right size in the future could be hard.
2) faff. Getting the roofer to talk to the solar people and agree on dimensions would have been expensive and time consuming. Assuming that they would actually agree to do it.
3) Thermal bridge. Because there is an airgap between the panels and the roof, I get a radiative barrier between my roof and the sun.
combined electric and thermal panels seem like a grand idea, and perhaps I might get some in the future (not inside 10 years though) But, having them as your roof tiles I'm less keen on. It makes the MPPT less efficient and there are more connectors.
for over roof type panels though, I think they are a slam dunk.
The issue they had was that they had two manufacturers with different guarantees — one for the water and one for the panels. Love the idea — works like a charm (I got my hands on their unit and tested it out — glorious), but when you’re deploying capital to prepuchase an offset to alternative expenses it needs the warranty or it’s foolish to do the deal.
Now there is another manufacturer (dualsun.com) claiming they own the global patents to the idea (don’t know how, they weren’t the first to commercialize it).
The issue is definitely the incompatibility of materials. The engineering required to make a plastic water system last 25-30 years is so much more expensive than what it takes to make a pv unit last that long, so it gets expensive.
Further, the warranty is dependent on the small volume manufacturer still being in business in 20 years to have any warranty claim at all, and with the turnover in solar a lot of homeowners aren’t willing to take that chance.
So you get a double edged disincentive. It’s expensive to buy, and the warranty uncertainty is high. It’s all the classic problems of something that needs a mass market success to get to scale, but needs that scale to deliver mass market success.
If someone could bond the warranty support or similar solution, it could take off.
I wanted to use it to heat a hot tub or a pool and that had added complexity as the chlorine degraded the system and it wasn't advised. Another twist. :)
Hopefully advances in materials and manufacturing will make it viable because it’s a GREAT idea and it WORKS! It definitely kept the panels cooler and it definitely heated water well.
Edit:
For those interested this is the product I know of… no affiliation with them though.
The whole idea though probably makes more sense though on easy-access flat roofs rather than pitched roofs so why the tile?
(And why do we still make pitched roofs if we are doing energy efficiency? Much better to condense out as much of the internal moisture as you can to recover the heat from there)
Note that minimum CO2 from gas referenced here is still higher than the range alleged by the lone researcher referenced in that article: https://www.nrel.gov/docs/fy21osti/80580.pdf.
Claiming that everyone else is off by an order of magnitude starts to raise some questions, like, how is there 10x more energy going in and selling solar panels is still profitable? Not all solar is made in China, either.
Edit to add: I now see that the EP article only claims that solar might have higher CO2 impacts than gas with carbon capture. Which is an order of magnitude lower than regular gas CCs. And is not widespread, off the shelf, or cost competitive with grid energy prices most places…
Following your argument to the extreme, no solar panel would have been produced, ever.