10 Things 3D printers can produce right now
replicatorinc.com
replicatorinc.com
So this is how patents will die, huh? (patents don't stop you from making something for your personal use)
I think you nailed a key insight here: physical objects will be able to be created with the ease of the way software can be created right now.
I think that rather than it being "3D printing" vs. "molecular self-assembly", it will be a matter of joining the strengths of the two approaches together, with 3D printing helping to provide large-scale coherence and guidance (probably by embedding some sort of guide into the object for the nano-assemblers), and the nano-assemblies focusing on the small, detailed work like embedded circuitry or whatnot.
As cool as self-assembly may be, this hybrid approach will be much more practical, much sooner.
Coupled with nanotechnology this is seriously gamechanging stuff.
Health - If printing bone or at least better implants becomes acceptable this will be huge for the rising senior population.
Entertainment - With the rise of virtual worlds and video games, 3D printouts of your characters could seriously disrupt the action figure/ doll product categories which are worth about $4B/year. This assumes quality continues to improve.
But in the short term, the only place where this makes sense is for one off items, where it brings the cost of production down nicely. Just like FPGAs versus statically designed microchips (I'm not sure what the right word is for that), intersting niches will be advanced by printing, but advances in mass production probably will have more impact on global wealth.
Don't get me wrong - I'm going to be taking a holiday next year to build a reprap, so I'm a believer in this technology - I just think it'll be used in specific niches and by hobbiests for a long time to come.
PS - About Rock Solid, I'm cofounder and a developer, yes.
What is your affiliation with Rocksolid? Are you a Flash developer?
When I was in college I worked in a RP lab, and the major concern at the time was build materials. You could build parts out of metal on one of the machines (which could also build parts out of plastic), but you could not build parts out of both materials at the same time.
zCorp parts are extremely fragile, but can be cured hard (but are still more fragile than the other machines), and, at least at the time, it was one of the least accurate machines (but also was much cheaper and used much cheaper materials). The highest quality machines used lasers to either cure resin or melt a powdered form of the material. Both machines and materials were expensive.
In nearly all cases, significant post processing of parts was required to have anything usable when you were done. These are not like printers, where when you're document is done, you hand out copies. When you're part is done you sand. When sanding is done, you cure and/or seal.
You are absolutely correct about the state of the art. I use a fairly nice Invision 3D printer and its quality is nice, but pieces straight out of the chamber have a distinct "wood grain" look. The machines are also somewhat unreliable.
However with some sandpaper and elbow grease you can finishe the parts quite nicely. I've sanded pieces from the Invision to the point where they are optically clear and nearly indistinguishable from injection molded parts.
The most successful applications of 3D printing beyong engineering models are niches. Figureprints.com can print out World of Warcraft characters for ~$150 because of the emotional bond people have to their characters.
Paragon Lake brilliantly figured out a way to make 3D printing a mainstream part of the jewelry manufacturing process.
http://web.archive.org/web/20080115084153/http://www.sfsite....
My company isn't using 3D printing at launch, rather focusing on some other rapid manufacturing technologies. I'm just a 3D printing enthusiast. Feel free to email me if you want to talk more.
Its been several years, but I used to work at a prototyping company. They have a decent overview of the machines they use, which cover all of the major technologies: http://www.rpc.msoe.edu/machines.php
"Selective Laser Sintering" is the technology used in the "Art" example. With this a process a thin layer of powdered plastic, metal, or cermaic is laid out on a platform, then a laser then hardens a portion of it. another layer is spread out and the process is repeated thousands of times. In the end you shake of the extra dust and your part emerges. http://en.wikipedia.org/wiki/Selective_laser_sintering
"Stereo Lithography" is another process, from Wikipedia: Stereolithography is an additive fabrication process utilizing a vat of liquid UV-curable photopolymer "resin" and a UV laser to build parts a layer at a time. On each layer, the laser beam traces a part cross-section pattern on the surface of the liquid resin. Exposure to the UV laser light cures, or, solidifies the pattern traced on the resin and adheres it to the layer below.
After a pattern has been traced, the SLA's elevator platform descends by a single layer thickness, typically 0.05 mm to 0.15 mm (0.002" to 0.006"). Then, a resin-filled blade sweeps across the part cross section, re-coating it with fresh material. On this new liquid surface the subsequent layer pattern is traced, adhering to the previous layer. A complete 3-D part is formed by this process. After building, parts are cleaned of excess resin by immersion in a chemical bath and then cured in a UV oven. http://en.wikipedia.org/wiki/Stereolithography
"Fused Deposition Modeling" is a third technology that works like a very fine grain softserve ice cream machine. a print head goes over a surface laying down a thin, ribbon like string of materials eventually building up enough layers. http://en.wikipedia.org/wiki/Fused_deposition_modeling
"3D Printing" is more like desktop printing in that you have a substrate and "pixel" of materials are deposited until your design emerges as a finished product. http://en.wikipedia.org/wiki/3D_printing
Hope this helps.
You just missed the Blender Conference in Amsterdam, this past week, where many gather.
My email is in my web page.
Amazing work, ill be in touch.