The Rise of Steel Part II
constructionphysics.substack.com
constructionphysics.substack.com
I mean, nucor figured it out eventually, right? :)
Looks like the amount of steel the US produces has stabilized around 8M tons/year: https://tradingeconomics.com/united-states/steel-production
https://www.foreignaffairs.com/reviews/capsule-review/1980-0...
which makes as strong a case against protectionism as I've seen everywhere. Part of the cost of enabling the steel industry to keep using obsolete technology was harm to the competitiveness of other US industries such as the car industry because they were stuck using expensive and low-quality steel.
There is some quality steel made in the US today but many communities have never recovered from the failure of the legacy industry.
It's hard for me not to see
https://en.wikipedia.org/wiki/Richard_Mellon_Scaife
as a beneficiary of this policy who eventually spent much of his fortune in an attempt to warp the American political system.
The protected industry doesn't always vanish, sometimes it re-invents itself. The US semiconductor industry was protected in the 1980s: https://www.nber.org/system/files/chapters/c8717/c8717.pdf
More often a government chooses to coddle a "national champion" that turns out to be irrelevant in the larger industry, such as many European car manufacturers. Cases like that unfortunately don't lead to death but instead can linger on for decades and have a negative impact on all sectors of the economy (because of dirigisme in steel, you're stuck driving an expensive low quality car, paying extra taxes for the privilege, and forgoing public services and investment that really would help you.)
See also https://en.wikipedia.org/wiki/Corn_Laws a story which is by no means over...
This is where trouble happens. For that, if these industries fail to compete, what they'll ask for is more "protectionism" and usually it's downhill from there. They'll become a tax on the broader economy; and the practice of protectionism will find grounds to spread to other sectors.
It could be true that there was some domestic monopolistic behavior going on, in that the steel industry's shareholders were blocking investment into research and modern process development, and since they faced no direct overseas competition due to protectionism, they got away with it for a while. Hence your argument about protectionism being a bad policy has some merit, but only if there's no robust domestic competition driving innovation and better technology (see SpaceX vs. ULA as an example of how competition drives progress).
Similar accounting-based cost-of-labor reasoning was involved in not investing in high-grade silicon and computer chip manufacturing facilities within the United States, although the consequences (supply chain vulnerabilities) seem to have caused something of a panic as seen with the 2021 & 2022 CHIPS Acts, which are probably good ideas, though no doubt they could also be called 'protectionism':
Overall output is worth looking at. The rise of China as the single largest producer begins around 2000-2001, which coincides to the US Congress agreeing to admit China to the WTO. China today produces almost 15X as much steel as the USA, and employs 2.5 million people in the industry, relative to about 200,000 employed in foundries and mills in the USA (bls.gov stats).
Wages in the steel mills in 1970 were about $6 an hour, about equivalent to inflation-adjusted $45 an hour today. Today's USA steel mill worker averages about $30 an hour by comparison, a relative wage cut of about a third since the heyday of US steel manufacturing.
https://www.visualcapitalist.com/visualizing-50-years-of-glo...
Now, there are a lot more billionaires in the USA and a lot more poor people as well as a result of these general policies on all kinds of manufacturing, I think that's pretty hard to argue with. Lot more homeless people on the streets, too.
2023 estimated demand in North America: 140 million metric tons.
2023 estimated demand in Asia (China): 1,284 million metric tons.
https://www.statista.com/statistics/246397/estimated-demand-...
I wouldn’t say protectionism is inevitably a bad policy, but it frequently is, may be so by default, and it is not driven by movements for justice and equality but rather by ‘special interests’ that can feed back a small amount of their gains to finance politicians and thus put their ‘activism’ on a sustainable basis.
first steel mill i googled up is https://monvalley.uss.com/uss/portal/monvalley/monvalleywork... which produces 2.9 million net tons of steel (net of what?) with 3000 employees
that's about a thousand tonnes per employee
shitty steel costs about 50¢ a kg, so that's half a million dollars per employee per year, but fine steel can cost 10 dollars a kg, which would be ten million dollars per employee per year
the cost of shipping shit across the pacific varies wildly, but it is often about 3000 dollars per 40-tonne feu, which is about 8¢/kg, comparable to the cost of a steel mill employee making 80000 dollars a year, so it is plausibly false to say that 'a Chinese steelworker makes only about USD 12,000 per year, which more than makes up for any costs involved in shipping the steel across the Pacific to the US'
also as paul houle points out, the collapse of the steel industry in the us happened 50 years ago, at which point prc was not a significant competitor
if there's robust domestic competition driving innovation and better technology usually there are no calls for protectionism; it's your overseas competitors who have to worry about getting undercut by you, not vice versa
This is quite the statement, Wall Street didn’t do anything. Foreign countries developed their own steel industries and the US couldn’t compete. This had little to do with Wall Street. The largest steel companies aren’t US subsidiaries that moved production offshore. Chinas steel industry is dominated by large state owned enterprises.
> "U.S. steel imports increased from 28.5 million net tons in 2011 to 32.0 million net tons in 2013, an increase of 12.3 percent. Imports have increased not only in absolute terms, but also relative to domestic production and consumption, seizing more of the U.S. market and thwarting the domestic industry’s efforts to recover from the Great Recession... The import surge has depressed domestic steel production and revenues, leading to sharp declines in net income in the U.S. steel industry over the past two years (2012–2013), layoffs for thousands of workers, and reduced wages for many more."
https://www.epi.org/publication/surging-steel-imports/
Note this hides the real level of steel imports, since a lot of steel goes into things like imported vehicles, which are counted separately. For example, the Ford Focus (2017):
https://www.nytimes.com/2017/06/20/business/ford-focus-china...
> "Last year, the company said it planned to shift Focus production to a plant under construction in Mexico, primarily because of lower labor costs... Ford’s head of global operations, Joe Hinrichs, said the company would save $1 billion by building the Focus in China instead of Mexico."
†there is a lot of chinese protectionism
Wall Street isn’t a vehicle for national industrial policy, if anything that lies at the feet of Congress.
one of the things that distinguishes capitalism from other economic systems is that national industrial policy (in the sense of allocation of scarce resources to future productive endeavors) is determined by private investors, not the state
It's pretty damning when Micron has funding for a new factory handed to them and then they have mass layoffs a few months later.
That's per month.
First Ransom E. Olds made the REO Speed Wagon after leaving Oldsmobile(GM). This went chapter 11 bankrupt.
After reorganization, it tried to focus on making trucks. That wasn't profitable, so they planned on chapter 7 bankruptcy.
Shareholders saw a usable tax loss, so they used a proxy fight to force a reverse merger with a nuclear power supply company.
The nuclear angle wasn't working out, so they bought Vulcraft, a maker of steel joists.
They sold everything else, other than Vulcraft, then went on a buying spree of steel technologies and scrap companies.
This company is the cat with nine lives.
Also it's an interesting case of how luck plays into things, were there people before Bessemer who'd tried something similar and had high phosphorous ores? How long would things have carried on before someone intentionally tried fiddling with that knob?
Before modern steelmaking people made very high quality "crucible steel" despite understanding very little about the basic science behind metallurgy. See
https://en.wikipedia.org/wiki/Wootz_steel
it was crazy expensive though. (The bit cost more than the horse.) The high cost of steel caused Japan to conflate social status with military competence and led to the mystique of the Samurai sword, and contributed to Okinawa developing a system of fighting based on weapons with limited or no metal content
It said that the iron Bessemer obtained had some of the lowest phosphorus content in Great Britain.
Provided some method to remove phosphorus, the quality might improve.
Here's a nice visual (gif) comparison of the direct-reduction -> electric-arc-furnace and blast-furnance -> basic-oxygen-furnace method pipelines. They converge on the same point, the steel refining facility:
https://www.steel.org/steel-technology/steel-production/
That shows how the process has traditionally been used, and here's how it's modified to eliminate fossil fuel inputs:
https://bellona.org/news/industrial-pollution/2021-05-hydrog...
Not knowing the story too well, I wonder if Rearden steel was explicitly referring to this
I grew up in a mining town in Eastern India, where I’d see 100s of dump trucks ferrying coal to power coke oven batteries to reduce coal to coke.
The coke would be then sent to neighboring steel plant. There the coke would be used to “reduce”the ore to steel.
IIRC, it was the blast furnace that took the coke and melted the ore.
Been a while, but reading your post rekindled those memories.
He chronicles in pensive details about the politics of Iron & Steel manufacturing in Europe and America.
The book is quite a thriller for the students of that subject. If you haven’t read it already, you’ll enjoy it.