Theres plenty of resources out there around this idea.
Plastics and carbon fiber effectively keep the carbon from becoming CO₂.
Aluminum takes a lot of energy, but, unlike steel, the process does not release any CO₂, and is fully electric. It can be powered by hydro (and often is), nuclear, or solar energy directly.That's the point.
Charge some solid state battery (it's not battery it was something better) and then transport it.
Similar on how we ship oil across the planet.
Oh yeah, in case I wasn't clear that's exactly what I meant also.
The dream of covering a chunk of the Sahara in PV to power Europe and Africa seems like tilting at windmills.
The right place to put PV for Europe is in Europe. You will want solar farms in the tropics producing ammonia to ship around to wherever the wind flags for a few weeks, and to Finland in winter.
Building an HVDC transmission line has capital cost, but marginal operating cost is near zero.
So, not a big problem, a speed bump. Check back next year.