The iPhone 4S Costs $0.49 More to Build than the iPhone 4
isuppli.com
isuppli.com
Also, Apple already has all the tooling in place to manufacture the body and machine the steel band at very high volume, which a large cost not captured in their analysis.
iSuppli reports are often sensationalized by comparing cost of components to retail price, as if everything in between was pure profit, without regard for cost of assembly, transport, taxes, not to mention Apple's incredible R&D and logistics to secure supply of those components and delivery millions of units in the first weekend.