There were DARPA-funded projects back in 2004 to try to avoid doing it like this, while it was being built. They were funding investigations into assembling the satellite on orbit, e.g. send up the segments one at a time and dock them together on orbit. Those projects were cancelled in W. Bush's second term after he pushed for manned missions again. To this day, I still think in space assembly would have been cheaper and possibly lower risk.