Device wraps around hot surfaces, turns wasted heat to electricity
psu.edu
psu.edu
To install a sensor/instrument in a plant,refinery,etc., you have to set up scaffolding and/or use a cherry picker, run cable (usually armored) through cable trays, bend and install conduit, have all of the right junction boxes, glands, etc. You've already spent 10's of thousands just to get power out to your device.
Solar is not really an option in some places. Either you've got no sunlight because you're in a pipe rack and you've got to route a cable from a PV panel (go back to installation cost) or you're in a hazardous rated area of the plant where you have explosive atmospheres and need special Ex rated equipment.
Not reasons to not use it, but edge cases = bugs.
I have a site which has sensors that go off for various reasons. I add heartbeats to detect this. Now I have a site with sensors that may go off for a number of reasons, and an alert panel telling me they are off all the time.
As the alerts aren't actionable (ie, I expect sensor Y to go off every day in the winter around midnight and come back again when it warms up) I add a filter to ignore the alert from it around midnight.
I now have to make sure I handle all the other edge cases - how long is it safe to have this sensor off? 50% of the sensors off? Every third sensor off? What if there is a really cold/hot snap lasting through the day or several days?
All of these questions are edge cases, and they require complexity to solve them. Complexity means bugs. The most common bug by far is that situation X was detected by the sensor, but didn't make its way to us for edge cases.
I have a Peltier-powered fan that I put on top of my wood stove. It spins extremely fast. I like it because I can tell how hot my stove is by looking at the fan, instead of walking over to the wood stove and looking at the thermometer: https://www.amazon.com/s?k=wood+stove+fan&sprefix=wood+st%2C...
You can even find devices that you can put into a campfire to charge a phone: https://www.iphoneness.com/cool-finds/campfire-chargers-for-...
Could work well on things like exhaust pipes
[1] https://www.intel.com/content/www/us/en/support/articles/000...
See: https://en.wikipedia.org/wiki/Occam's_razor https://en.wikipedia.org/wiki/William_of_Ockham
But most cases, moving hot waste, the loss of heat is a side effect (the waste material just happens to be hot), and may in fact be an undesirable side-effect that squanders energy. Now, they don't need to squander that energy.
Easy example is a chimney - they're only trying to get rid of the exhaust gasses we don't want inside, and DGAF if it is cold or hot. In fact, heat exchangers are often installed to attempt to capture some of the lost heat and minimize losses.
Same for waste liquids going for treatment, or actual product exiting a hot process and going into a cold/ambient temp process -- they've got to dump the heat, far better to grab some energy on the way out.
Good example, except that you need a certain amount of heat to carry away the water (steam). I believe the rule of thumb for old-style furnaces is 80% efficiency with the 20% carrying away the water vapor.
So, sure if you did it naively, without checking & compensating for secondary effects, you might have a net problem. But I'd be highly confidant that a bit of R&D and engineering design changes would easily take care of it.
Of course during the year there are times, when heating is not needed. Then it would make sense to use the heat otherwise.
A device like this is not useful in a system where you are actively pumping heat around.
Take an ordinary house. The default, low-energy state is the one it tends to if we don't mess with it. The inside and outside of the house come to about the same temperature as energy leaks in through the insulation and holes in it, though slowly.
Now we put in a heat pump. This changes the system. With a little energy input, we capture the energy in the inside of the house, and we move it to the outside. The energy state of the system changes, it begins to gain energy as we put some in to create the heat differential.
Then we attempt to capture this heat differential. We place a heat engine, which one of these devices is, across our temperature differential. Assuming total efficiency for both processes, which we do not in reality have, our heat engine undoes the heat differential and produces for us the exact amount of energy we ourselves put in to create that heat differential. The inside and outside now come to some resting state, possibly with a constant heat differential upheld by the pump and actively sabotaged by the engine. Theoretically, we get net 0 energy and dysfunctional air conditioning, but in practice, we get a net loss of energy to inefficiencies.
The same applies to the water analogy. Imagine two tanks of water connected by a porous wall. The state it reaches naturally is that both tanks are at the same level through water seepage, though it is slow. If we place in a pump, we get a pressure differential across the tanks: one tank becomes higher and another lower. Then we place a wheel across the differential to take advantage of that pressure. Energy is generated, and at the same time the height difference is lost. Again net 0, though in reality you will experience a lot of inefficiencies.
If the point is to do air conditioning, you cannot recapture energy from the heat. Just running the air conditioner at a lower power achieves the same result more efficiently. Similarly with the water pump, it will in reality be more efficient to just not pump as much water up, and you will reach the same result.
I think it might technically be possible to have a very conductive heat-engine. But it seems to me like most options are still less conductive than leaving them out.
Edit: But then again, capturing and re-using the heat energy directly and saving the energy cost for heating via e.g. an electric heater would probably be even more efficient than extracting some of the heat as electricity.
Do you have a way of utilising or storing electricity/heat? If so, either are more efficient than not doing so. For example, if it's cold where you live and the heating is usually running... just expelling the heat from your fridge into the house is efficient. If you are cooling, it's not. Electricity would be better... or at least piping the heat out.
I looked into the economics at one point. Would be great for a laundromat or hotel, not so much for the average single family home.
The economics were also better when copper prices were lower.
Quick overview from one manufacturer here: https://renewability.com
Perhaps only if you fill a large tub or a pool every day.
https://www.energy.gov/energysaver/drain-water-heat-recovery
A classical example would be putting some thing to collect the energy generated by turning a rotating door to power lights in a lobby, it is probable that this will end up causing the people using the rotating door to expend the exact amount of extra energy that is captured by the system (probably because the easiest way to collect the energy is to put some extra resistance on turning the door)
So why do it? Well in the case of the rotating door it is easy to see why, because by having everyone give just a little extra of their personal energy (like two extra spoonfuls of cereal in the morning, and a sip of orange juice) the company manages to externalize the cost of lighting their fancy lobby and nobody even notices that the energy was taken from someone else to do it.
Put a notice about how the lobby is powered by green energy, that's really the icing on the cake.
The disabled and frail do not.
I've heard it mentioned a few times but always assumed the people floating it hadn't thought about orders of magnitude enough: a "sip" of orange juice is indeed a lot of energy, about 80 kJ [1], and if you could extract that much energy from one person every 10 seconds you'd get 8 kW, which could power a decent sized lobby if the lighting is efficient.
But to extract 80 kJ over 1 m... you have to push with 80 kN, or 17 thousand pounds (or 1.4 TRex bites worth of force [2]). More realistically, if we have everyone push with an annoying but manageable 50 N (about 10 pounds), we'd get 5 W, which might power a single (dim) LED bulb.
As I said, this is a bit off topic for the original post, but the common theme is that people tend to confuse "extracting some energy" with "extracting a useful amount of energy in a cost effective way" (they also tend to overestimate mechanical energy). This on top of the thermodynamic constraints you mention to start with.
[1]: https://www.wolframalpha.com/input/?i=energy+in+40+grams+of+...
So, if you're proposing a system that extracts energy from N humans at a time, and you're hoping to get more than N hp out of it... you're probably off by a bit. If you're hoping to do this without the humans noticing, you're probably off by an order of magnitude.
Might be an urban legend.
[1] https://boards.straightdope.com/t/thomas-edisons-front-gate/...
I also wonder at the practicality of pulling out one sporadic push worth of water out of a well. No way is that moving much water.
I believe the result was that the value of power generated was so utterly dwarfed by the costs in copper, inverters, etc. - not to mention additional maintenance costs - that it was at least an order of magnitude outside of making sense.
Some of those economics certainly have changed over the last 15 years but many (I’m looking at you, copper) are rather fixed and won’t go down over time.
Also
> 1.4 TRex bites worth of force
I have never seen T Rex bites as a unit of measurement before and I love it.
Very much related: https://www.youtube.com/watch?v=S4O5voOCqAQ
In fact it's a perennial design winner in various design contests that are judged by designers and not engineers or scientists. It looks awesome when you design some cool little gadget that "harvests" enough energy to power a small town from a soccer ball or something. The fact that it doesn't work is not a disqualifier in those contests. It't totally what I'd enter at this point if I were going to enter such a contest, it's an obviously winning play.
But the floor that converts foot traffic to energy doesn't generate much energy, and is very unpleasant to walk on. The soccer ball that extracts energy from the kick means that it has extracted energy from the kick, so it doesn't go flying away like a soccer ball should but is more likely playing with a ball of damp laundry. Guess what kids don't want to play with? The "lift a rock to power a light" does work, but it provides a lot less light for a lot less time than people think, and the rock ends up being pretty heavy. (But it does have at least some legitimate use cases, just not as many as you might hope.) The bike that extracts energy from the biker is so insanely unmarketable that what's winning in the market right now is the exact opposite, the electric bikes that supplement the biker's power.
(Also I will add as honorable mention the "solar powered X" that is spec'ed with one or two orders of magnitude too few solar panels. Putting panels on the top of your electric car may even be theoretically worthwhile in the long run, but only as a small supplement to the car. The idea that you'll be toodling down the highway at 75mph on 10ish square feet of solar panels is risible. Multiply that by some large two-digit numbers.)
What's the total energy expended to produce those 80 kJ worth of orange juice, though? You need to power agricultural machines, food trucks, etc. etc.
https://news.climate.columbia.edu/2010/07/01/the-playpump-wh...
Using a wheel to harness the power of people has been around for a while but often does not end well (see Arnold in the opening sequence of Conan). There was also a soccer ball generator. Kids had to be forced to "play" with that one too.
"The 72-couple device exhibited the highest reported output power and device power density from a single thermoelectric generator, the scientists said" https://www.psu.edu/news/research/story/form-fit-device-wrap...
Ideas like these end up being nothing but virtue signaling, whether people know it or not.
Show me a wind-powered lithium battery factory and I'll change my mind.
That's no different to turning up your radiator.
It's the first law of thermodynamics, isn't it? I'm not a physicist.
Also - not aware of many hot pipes of waste heat. beyond some power stations and then they already use that heat for things like heating green houses and other initiatives.
Heck even my fridge and freezer's waste heat (probably best source in a home) is only waste in the summer, otherwise is passively warms my home. Then you have heat exchanges.
So really would love to see the numbers and the waste heat they are on about and compared to existing less technical solutions - like using it to heat a greenhouse.
Efficiency is pretty irrelevant because the total amount of power available is tiny.
The only use cases for this are things like remote pipe monitoring sensors. Nobody is going to use this to generate meaningful amounts of power.
> “Think about an industrial power plant with pipes hundreds of feet long,” Priya said. “If you can wrap these devices around an area that large, you could generate kilowatts of energy from wasted heat that’s normally just being thrown away. You could convert discarded heat into something useful.”
Whole kilowatts! And it would only cost a few hundred thousand pounds in expensive peltier materials!
I live in the Caribbean. My house effectively has a few heat pumps running most of the time (split air conditioning units) as well as a dryer and a water heater. Why can't the heat moved by those units be used to heat water or to dry clothes? By using the heat directly, there wouldn't be a need to use a Peltier unit or deal with the associated losses.
There are power plants that use excess heat for heating. The term is cogeneration or combined heat and power.
For example, you don't wrap your laptop in a blanket to keep it nice and cozy. Likewise you don't wrap insulation around the motor block in an ICE vehicle. And if you pump coolant around through pipes, the whole point is to radiate out the heat so that it cools down. That heat is actually a problem that you are trying to get rid off.
The example of a heating pipe in the article is a bit unfortunate of course. Isolating those would be a good idea. Unless they are interior pipes in which case the heating system heating the house would not be that big of a deal.
Well... for every rule there is an exception I guess, there was a Mercedes demonstration vehicle that used a modified diesel engine without a coolant loop and insulated head to keep the heat in the engine. It never made it to production due to cost but the thing was ridiculously efficient.
besides, water in a ice engine need to be cooled down fast, at the rate these device extract temperature from the sources, you're going to have to need a huge surface area being extracted, or two set of radiators - one to control the circuit temperature, the other to cool the generators.
these device application are a lot narrower than one might expect.
My friend is now at the DoE - do you have people with experience that could talk?
I am only an armchair inventor. I once got as far as registering a company, and filing a business plan, but I noped out of it.
I just like to follow the science and noodle with the equations, hoping for something interesting.
The main problem for this application, I think, is maintaining a temperature gradient. So you add a heat sink to the cold side, but that only gets you so far. And then you have the extra cost and CO2 burden of manufacturing a heat sink (and aluminium is particularly dirty).
My plan was to look for places with a sustained temperature gradient. So, I sandwiched a peltier between the hot and cold pipes in my old house, to power some LEDs. As long as the house was occupied, there was always cold running water on one side, and hot tap water on the other.
So, if I was building, say, a power station, where cold water is being pumped in. I would arange the cold pipes close to the hot in one spot, insulate the outer surfaces, and stick a peltier generator in between. You can also use heat pipes (like on CPU fans) with coolant, to wrap the source hot/cold pipes, without needing a flexible peltier.
Redesigning for temperature gradient is quite brilliant. My thinking was along the lines of an aerogel heat sync. In theory it could maintain a gradient much longer than current tech... at astronomical cost!
Reach out if you'd like to continue the discussion, I miss this project.
It didn't work very well, to be honest, but it's a really cool concept.
It seems if we could capture electricity from a space shuttle reentry and make hydrogen/methane during descent, this would enable less energy intensive launches.
I’d imagine this would be done if it were possible, but the extreme burst of energy likely isn’t conducive to being absorbed by hydrolysis.
Wikipedia has a list of some of the devices in use https://en.wikipedia.org/wiki/Waste_heat_recovery_unit
The trade of is between the cost of more efficient insulation and making use of leaking heat due to inadequate insulation.