Technology Behind the Lilium Jet
lilium.com
lilium.com
The eVTOL space is currently seeing a Cambrian explosion of different design concepts, but the first to see economic viability I think will be the simpler ones.
Mind expanding a bit on this? And curious where you are now instead of this space... is it because you see the tech too far out?
My original interest began with the SkyCar 400 from Moller. The same design theory of a lot of eVTOLs today; just with a petrol motor. The petrol motor reduced responsiveness of the control system, but I always thought it would work out in software.
eVTOLs are wonderful, but I think any eVTOL without a 'hot swap' battery is going to be DOA in terms of the personal transport revolution.
There are various paths to economic viability for an eVTOL aircraft but I don't see how Lilium's current prototype fits into any of them. Unlike an ultralight design, it will require a certified pilot to chauffer passengers around until the day when full automation moves into the aviation space. Other than selling as an extravagant toy, this limits it to air taxi service. The design is complex so will be very expensive to buy and to maintain, so I don't see it as an improvement over existing helicopters beyond the 'green' energy source and claimed lower noise.
I am familiar with the Moller SkyCar. Lots of promises were made and broken, and lots of money burned on that project. Many modern eVTOL concepts suffer from the same basic design flaw: forward flight hanging from small propellers is inefficient. If you care about range, you need the lift of a large airfoil. Moller also had stability issues, but the responsiveness of electric propulsion and the advances in IMUs have solved this problem.
I think you can have a viable eVTOL product without a hot-swappable battery in the same way that electric cars have shown.
Regard this as a bet on improved batteries. With current batteries, it's a nice demo.
The current state-of-the-art batteries that researchers build in laboratories that last 10-20 cycles can put out about 400 Wh/kg. You're simply not going to achieve first a 20% improvement over that, then a development of the tech to increase lifetime to something useable, and then scaling that to widespread commercial availability, within three years time.
I would not bet that these batteries arrive fast enough to save Lillium.
1. https://en.wikipedia.org/wiki/Lithium%E2%80%93sulfur_battery
4. https://www.thebatt.com/news/lithium-sulfur-battery-startup-...
I've taken a deeper look at Lyten and it does not seem to be a savior here either:
1. They need to produce graphene at scale and they don't yet have a solid plan to do that.
2. Lyten batteries are only 200 cycles.
This link is to the point in the video where he says this, but the whole talk is quite interesting. https://youtu.be/gkj_91IJVBk?t=1705
Edit: here's a more recent video of Smil talking about energy density of batteries and the problems there, specifically mentioning the unlikelihood of flying on battery anytime soon. https://www.youtube.com/watch?v=91Cs-ZkAjCg
Obviously you need to assume there will be motor-out situations in any eVTOL design and the system needs to handle this with full payload over the flight envelope needed for a safe landing. Lilium has the advantage of many propulsion systems to take over the lost thrust, but many other eVTOLs are questionable here.
The same thinking has to be applied throughout the entire aircraft design (electrical and mechanical) and then you need to test, test, test. Each failure mode, using full payload over the full flight envelope, stability testing under differing weather conditions, the list goes on. To give you a rough idea, having a flying prototype is great but once you are comfortable enough with the design to put in a test pilot under controlled, monitored, and ideal conditions, you are maybe 20% of the way towards something you can responsibly put into service. If you want to see a simple design, check out the Opener Blackfly.
The US is somehow singularly incapable of implementing decent public transport. Thus venture capitalists are throwing stupid amounts of money at exotic technology that could potentially alleviate some of the problems arising from this stupidity.
First we had the "full" self-driving cars and robotaxis coming any day now. Then there's Musk's attempts at tunnel digging and Hyperloop that have gone nowhere. And now eVTOLs that will go nowhere.
It's kinda fun to watch from afar though.
https://seenews.com/news/croatias-rimac-to-get-200-mln-euro-...
I'm just saying, if you trace these ideas back to their original motivation, it's the lack of decent public transport in California specifically and the US generally.
With trains you don't need self driving cars!
Rather, why don't we imagine a differently configured society? If you have streetcar suburbs, then it's possible to have a lot of last mile delivery delivered by light rail.
It's depressingly comical to see these futuristic pitches when the reality is there won't be any customers left because the middle class will be completely gone in near time. People need to have money in order to spend it.
The V-22 was how many years late? How many billions over budget?
I’m still highly skeptical of where this kind of vehicle, even if you can make it very quiet, fits in to reality. There are so many hurdles to adoption in the regulatory aspect alone that it seems intractable, but the economic aspects feel like the true nail in the coffin.
If Lillium uses multiple battery packs and redundant wiring and controls, they could achieve excellent redundancy; to a level much lower than many competing in this space.
but I imagine that this offloads complexity to the flight control software, though – is that what you are referring to?
My biggest concern with this system is what kind of glide ratio this has in a power loss scenario.
A parachute on this system is a lot of extra mass to compensate for a problem solved when the Wright brothers were around.
Here is a video of a Mi-26T performing an autorotation: https://www.youtube.com/watch?v=O27T07bIQB8
That beast can fit 90 troops or 20t cargo. Autorotation can scale to large helicopters.
The parachute can work since there are ones for air dropping tanks, but at the same time I'm not sure I've seen anyone try to use a parachute as safety equipment on an aircraft this heavy.
That might not bother the weight distribution that much.
https://en.wikipedia.org/wiki/Cirrus_Airframe_Parachute_Syst...
Unless the eVTOL up for discussion is significantly heavier than the above, looks like a fair approach to last-resort failure recovery
And of course mechanical connections can fail too.
* Scroll jacking - looks pretty, impossible to use.
* Cookie consent - It's both too large and takes to long to find the right action.
Lilium is vaporware. Ask anyone who has worked in the space. Or just look at it. Or their promotional materials.
Ducted fans huh... meh. I don't think they have an interest in people understand how fly-y/hover-y things actually work.
I do applaud the investors for their vigorous desire to increase the velocity of money throughout society, it is important econometrically. Somehow I doubt they'll be happy to see their currency shredded by 36 rc brushless motors struggling to thrust an anemic wing into the sky though (before its glorious ~250km/h cruise to destination [of course])--and then ~15s landing hover.
What exciting times to fly in.
Right now everyone is in a race to certify. I guarantee that will be the easy part. The whole list of issues this community is not thinking through and addressing dwarfs those that they are. Energy density is just the start.
For instance: Power requirements for these business models at scale will require a sudden turnaround and mass embrace of nuclear. Infrastructure build will require government investment and widespread use of eminent domain. City laws and ordinances allowing for uam flight need to be rewritten. I could go on…
Btw I am in the industry.
The value proposition is simple: get from A to B quickly at the cost of a few KWH. This plane has a 300KWH battery. That's about 5x a Tesla battery (the big 75KWH ones). The expensive rate for charging a Tesla is about 15$ (give or take). So this, 7 seat plane would cost about 5x that (at the expensive rate, you could get a better rate). 75$. Lets call it 10$ per passenger. And that would be for the maximum range. For short hops, think in terms of a decent coffee at your local coffee shop. Maybe two cups. Just the energy cost of course, there's more cost than that.
But that's great value in a world where short 20-40 mile distances in dense urban environments can take an hour+ to travel and where people routinely do that by taxi, uber, or public transport. The premium segment of that is thousands of people paying north of 50$ routinely for relatively long journeys every day. That kind of is the market for this thing. Charge 50-100$ per ride at a cost that is likely closer to 10$. Nice fat margins.
The unit price of a single plane is probably going to be around 3 million (initially). So, selling a thousand of those would amount to about 3 billion revenue. Likely prices will come down over time. But basically the first few companies that manage to produce vehicles like this in very modest volume are looking to rake in billions of revenue. The early adopter market is going to be amazingly profitable. The long term market when cost drops, production scales, and the novelty wears off is still going to be quite nice. Fundamentally these machines are not vastly more complicated to build than a premium EV and their energy cost is similarly low.
That's why these companies are so hot right now. There will be a lot of companies that fail and a few that might end up printing money. Lilium has a great sales pitch. The only question is whether they can deliver.
rich single nerds will make this market work imo.
I thought that required combusting fuel and using the flaming exhaust to propel something. This is propellors in tubes.
Also this vehicle is about a third of the speed of what most people think of as a "jet plane".
I would agree with you that this seems better-described as a ducted fan (which the author also says), but this use of 'jet' is not beyond the pale.
Here's a better one: https://www.youtube.com/watch?v=5ukmS9ZJm40
Please be aware though, that there's always going to be a large population segment that will desire to proceed directly from point A to B in comfort.
Unless by "public transport" you're including "government owned autonomous taxis", public transport will never be attractive to that population segment.
How large do you consider this population segment to be?
People generally prefer to a) be comfortable, and b) proceed directly from point A to B with no interstitial bullshit.
You almost never get b) with public transit as commonly realized today.
Just. Build. A. Train.
But if someone wants to go directly from point A to B in a "gimmick jet", why should we try to prevent that?
I'll reiterate with your example. Building high-speed trains, and developing "gimmick jets" are not mutually exclusive endeavors. It's clear that you are not personally interested in a "gimmick jet", but there are people who would be. Why exactly should we be stopping those people?
I do think that there are big challenges in people transport (mainly around cars and planes) and this does not solve any of those challenges, as it does not scale. So I see it as a gimmick: cool tech to show off.
I'm all for letting everyone with an idea try it. But we need to apply our safety etc. standards consistently. A lot of these new transport startups are really just regulatory arbitrage where they're relying on not being regulated because they don't fit existing categories. Make it legal to build high-speed trains with the same (low) safety, noise pollution, interoperability etc. standards as gimmick jets, and we'd see a lot more practical transport getting built.
Lilium is the only company going for this distributed propulsion system with so many rotors, adding the the safety of the whole thing. Safety should be paramount! A couple of deadly accidents can literally ground a fleet otherwise.
Volocopter also tries a similar approach, but the lack of eVTOL probably makes that bird much slower than the Lilium product.
Here are videos of recent test flights:
https://www.youtube.com/watch?v=0idI3sJJKZw
Also, Joby, Ehang, and Volocopter are much further ahead in the sense they have done point to point or are building out the factory (same time last year Ehang got hit by being called a scam by Citron, however).
From what I read, rumor is the big issue is battery density which is holding Lilium from being viable. We shall see!
Also, Joby is most likely the one to look at to track the progress of this air taxi segment since they have just Spac’ed and their aircraft is the most conventional.
Interestingly, safety was not even one of the stated "aircraft requirements" from this article:
"So, the Lilium aircraft requirements can be summarised as follows:
Zero operating emissions
Highly efficient cruise phase
Vertical take-off & landing for inner city accessibility
Low noise for high frequency inner city flight operations and customer acceptance
High seat capacity to achieve attractive unit economics and affordable pricing over time
Scalability whilst maintaining ground footprint and low noise."Currently its mostly another set of startups to invest in. They might look attractive to VCs because they're ambitious, require lots of capital, and the technical feasability of a specific approach is complex enough to find merits in. The jury is still out if any of them are actually viable from a technology and economic perspective.
Lilium's approach specifically has been publicly critized by aviation experts to not be make sense when looking at the basic physics.
Edit: Also the mass market adoption of small quadcopters; these "distributed electric propulsion" flying car type things are basically the same concept: flight control by altering the speed of an array of propellers.
Also a lot of university teaching/research on both of the above.
He seems to believe that eVTOL are the future of mass transportation, like an airborne version of taxis. I personally don't find that plausible at all, but maybe I'm just not creative enough to imagine a future where this would work.
But I will bet money that we'll see self driving electric Ubers on the road before we see those air-taxis.
And it's going to be incredibly hard to compete with those. Especially as city will be becoming less crowded as more and more people realize they don't need a car anymore.
I live in Bangkok where Taxis are extremely cheap compared to owning a car. I would never bother getting my own car, it's just so convenient to let someone else drive in the city.
- are the air taxi concepts technologically viable? I'd say yes, after all they are flying one way or the other. Besides being electric concepts like Joby and Volocopter are proofen. Lilium is techologically more challenging, but still feasible with existing tech. Not sure robo taxis will beat them there.
- Commercial viability. We know there will be a market for robot taxis, they are taxis without a driver. There UAM is the big bet, is there a market, and if so how big is it? There robo taxis might be faster.
Their rosy projections of how they expect battery systems to magically materialize and double in density over the next few years to make this device actually work are also quite funny.
The idea of a 2 hour drive from a small town to the big city being reduced to a 1hr flight (with no airport - yay helipads) is already a market where helicopters are making money. Doing that in even less time, in more comfort (ugh - choppers are loud), and at lower cost per hour/mile will change things dramatically.
For comparison, in Washington state, the legal limit for an automotive exhaust is 72db@15m.
Still an achievement, but definitely not something you want your neighbor to land at 3 am.
The category is called air taxis, other competitors are Volocopter and Archer, with different concepts.
[1] https://topgear-autoguide.com/category/sports-car/futuristic...
They are often not right, since disruptions are not incremental change, but tons of nuanced ones that lead to a significantly better overall system.
Edit: "Often" does not mean always, or the majority of the time. Lilium is clearly not a scam, and seems to be making steady progress towards their goals.
But that is fundamentally different than pointing out real physical limitations of an idea, and the danger is you get exactly the OP response, "The old guard always dismisses you until you change the world!" yada yada. This is basically exactly what happened with Theranos - anyone in the actual field of microfluidics knew it was all bullshit.
But helicopters are already viable. Increase reliability, drop upfront/operating costs an order of magnitude, and make it autonomous to remove cost of a pilot; then you have a lot more cases where it would be a viable option.
They're usually right, because most technology that seeks to be disruptive doesn't end up working.
Is "blow job" a literal translation of a German phrase?
There’s also a bit of a bad pun hiding in there if it was “Luftnummer”, because “eine Nummer schieben” means to have sex, colloquially. If you really wanted to preserve that … you’d reach for the “blow job”.
Doesn't mean Lilium is actually a guaranteed success, just that Aerokurier isn't the most balanced source.
New train lines are being built now in the United States.
A 120 mile link at 14 million a mile is more than a billion dollars.
Most cities could end up with hundreds or thousands of suitable locations for these things to take off and land long term. So, about similar to the density of subway stations or better. But a lot cheaper to build.
But then again, weather probably will ground it more often.
The ultra rich in London, NYC, and LA: you can live 2 hours as the crow flies by car (which would be 3-6 hours depending on traffic) and cut it to an hour or less.
Or you can plop your floating megamansion offshore and commute to the city from there.
Bullet trains are point to point, and you have transit to station overhead. This is more direct above and beyond an absolute speed advantage.
Since this thing won't be able to take off from my driveway or land at my destination, I figure it will still take 2 hours to go door to door. Once you arrive, you'll still need your own transportation too.
Unless this is somehow cheaper and more comfortable than driving, I can't imagine ever using something like this.
If we ever do get flying cars, they will use distributed electric propulsion.
Why are designs with multiple wings no longer developed, not just bi/tri wing planes with wings stacked, but why aren’t their rows of smaller wings, or multiple wings? Do the vortices of the trail of a leading wing fuck up themlift potential on wings behind it?
—-
We simple golf balls for greater distance through the air, and Wales see an advantage to the barnacles that grow on the leading edge of their flippers which have shown to create eddys behind the tail edge of the flipper which aids in greater vortices and greater propulsion..
Why don’t we dimple wing surfaces? Or plane bodies?
Or helicopter blades?
What happens when we simulate the leading edge barnacle bumps on the leading edge of a wing, or more aptly, the leading edge of a blade on a helicopter?
What software is used to model the airflow over a wings surface, such as solid works…
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How much overlap is there between fluid hydro and aero dynamics? (Specifically the observation of the impact to flow/eddy creation over a surface?)
This means, even though more inefficient than cars, you can have more “lanes” to operate in.
On roads, you have to have traffic lights and stop streets, traffic itself, and cars driving inconsistent speeds or braking when turning.
In the air this can all fall away, so people can live further away from city centres, streets can be left for cycling, and less concrete/asphalt infrastructure is required.
Considering that their marketing is not to desperate, and their releases of footage is slow and stead, I predict that they are very confident in their designs.
If I had a few million to throw around, I would definitely be investing in this company.
You cannot "innovate such that ...", you can only "innovate and hope to achieve ..."
There is too much assertiveness in this post.
Will this cause issues during landing? I've seen helicopters land and it can be a bumpy/sketchy experience.
At least with a helicopter you can autorotate if you lose your engine. Unless this plane will get an airframe parachute, I would not fly in it.
Of course that scenario is not great for either this thing or a helicopter in a dense city.
Could it be clear to everybody that this thing will require energy and thus will, in a way or another, emit somthing (either CO2 from electricity production or CO2 from the construction of means of electricity production).
Besides, why not just invest in trains ? (or lighter alternative if any)
"Don't worry, your pilot has 60 seconds of reserve with which to land safely" is terrifying rather than reassuring.
But those approaches do take more than 60s for sure.
•High seat capacity to achieve attractive unit economics and affordable pricing over time”
devolves to
“Yes, we are building a 7-Seater!”
Where is the safety margin? i.e. what happens if something goes wrong? Can the aircraft make a safe landing if the motors fail? Do the limited control surfaces give it enough maneuverability to make an emergency landing in a tight field, especially in bad weather?
tl;dr great blog, thank you for the technical insight, it sounds like you've designed Lilium for a perfect world. Popular aviation needs to have basic safety margins and there are no safety margins evident here.
Why not use jet engines instead of propellers?
This stuff is not so far fetched.
For fun, go look at Peter Sripol’s santa sled that he built: https://youtu.be/L-iWUu2HAWQ
By the way, hijacking scrolling behavior often breaks other things, such as searching for text in a page. Go ahead, try it, search for a term in that article.
The downside of course is that it looks less consistent with other apps and webpages from the user POV.
Edit: The scroll hijacking makes more sense in the context of the home page, which actually uses it to reasonable effect (not endorsing the technique, but the home page is attractive at least).
I think the mistake was leaving it on for heavy content pages like the one linked where it adds very little but breaks other basic behaviour.
Most of the profitability of an air transport, when there is any, comes from quick turnaround. Having to wait to charge for an hour eliminates any possibility of that. An alternative is to have removable batteries, so when you land, you drop off dead batteries and slot in charged ones; and charge at the airport.
A better design would have an aft liquid-hydrogen tank and fuel cell, instead of batteries, for longer range and much lower mass. LH2 would be produced at the airfield during minimum energy spot prices, and stored underground.