Katerra wanted to transform construction. It burnt $2B and shut down
businessbrief.xyz
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[1] https://constructionphysics.substack.com/p/another-day-in-ka...
I've been very interested in the Katerra story for a few reasons:
- I'm a real estate investor
- I have a logistics background
- The founder (or some other exec, can't remember) came to speak to my MBA class a few years back, and we toured their factory
What Katerra was trying to do is highly compelling, and I have to believe it'll eventually get done.
In terms of how it gets done, two paths initially come to mind:
1) Amazon acquires to leverage the logistics-at-scale approach and funds long enough to find P/M fit.
2) A new startup (or spin-off) focuses on one of the products (I'd choose software first) and nails P/M fit. By strategically making the first product one that removes blockers to pave the way and jump-starts change in the rest of the industry they can expand into adjacent products. Maybe there are existing companies like Houzz that could incubate one of these projects.
IMO solving this and combining it with ESG is world-changing to the extent of Tesla--affordable, sustainable housing for everyone. It could even be a status thing where the wealthy are willing to pay a bit more and for every build a home gets built for someone in need. If I were back in my 20's with no kids/mortgage and looking for a new project, I would tackle this.
How often are building blueprints re-used?
E.g. I have a company and we need to expand and want our own building. Do we really need to hire an architect to design something new? Surely someone has already designed a building in the last 5 years that would suit our purpose. Just buy those blueprints and make it again (with some slight adjustment for local codes, geography, etc.). Perhaps this is done frequently and simply not very noticeable?
(I understand the same blueprints may be reused for multiple buildings in one complex, and more often in the public sector).
I imagine it wouldn’t be in an architects interest to have the plans sold multiple times. Tho on the flip side, it’s unlikely the plans would be used without changes, minor or major, which are likely best made by the original architectural firm. Which could become a source of additional business.
And I doubt that the plans are even a large proportion of the price. There is communication, project management, scheduling, keeping aligned with all the other specialists, insurance, legal fees and just normal overheads. And when you want to build another building of a similar design the architect can reduce their fees to take advantage of reusing existing content. The architect becomes the go-to for a particular kind of development and can win bids based on experience.
If you can do it in-house the designs become proprietary and won't be shared externally.
The head of the division was a very experienced and extremely smart technician, with some 20+ years expereience specific to pre-fabrication.
The base ideas were three:
1. have a small number of pre-made, tested, industrialized/industrializable designs/blueprints, with a somewhat "modular" approach
2. build these faster and cheaper
3. profit
At the end of the experience (several years/projects built) the results were that there was no way to re-use the same blueprints on different projects, due to a number of different reasons, local rules, size of the land lot, preferences (either technical or purely aesthetic of the client), whatever, each blueprint had to be modified/adapted/changed and at the end it took as much time and money as starting from scratch a new design.
Then it came out (again, in practice) that building pre-fabricated (and then transported and assembled) at the same (high) quality level as built on spot costed roughly the same.
It was only much faster, but I believe this mainly because you built panels/structures/etc. with highly specialized people, inside a perfectly tuned pre-fabrication area, protected from bad weather, with all the materials readily available, etc., and because of the much more accurate planning possible.
No profit.
There are major incentives and reasons why full copy and paste doesn’t happen more often some are cultural and some are technical.
Culturally because construction projects tend to be very expensive architects sell the client by “building the client’s vision”. So the incentive is to keep making unique buildings every time. In this way architects earn their keep and along the way if they can make their current client happy it may turn into a bigger future project.
Technically speaking a new location introduces new variables which the old building design may not meet. For example there may be new risks of earthquakes, hurricanes, tornados, blizzards, high heat/moisture, poor soils (this is the big one). Additionally a new location may require new construction materials or ways of building/methods. Any one of these could lead to large design changes. When the risks might not change our understanding of them might so we may need a new design due to new building code updates. Also building codes and requirements are controlled at the local level so they may vary by legal jurisdiction so even though all else is equal the original design does not meet the code governing the new location.
Interestingly there was an open source house project a couple of years ago with the ambition of over designing it so that you could build it in any part of the US. I personally love the idea however I am very skeptical due to the way construction liability works. So say there was a collapse who does the owner sue? Is it the designers all 100 of the people who contributed to the project? What if some aren’t engineers but hobbyists? What if they don’t have engineering insurance? Do they sue the contractor who built it? As you can see it gets quite messy. Construction being an old and mature industry has a lot of regulations about legal responsibility which IMO don’t play well with the modern day tech ethos of “just build”.
My company is similar. One of the fastest companies to “Unicorn” status ever with rounds led by top firms, but garners nearly zero discussion on HN.
Blue collar? No, it doesn't work digitally, a huge amount of a blue collar worker's knowledge is not in his skull, but in his hands. Computers are remarkably bad at solving analog problems, just witness how terrible online dating is, it sucks. Or online classes, a totally inferior substitute.
"Almost every advancement in construction is small enough for a man to carry" - https://austinvernon.site/blog/construction.html
So if Katerra wanted revolutionary construction that jumps even quicker than this ongoing well documented advancement, Elon Musk style from the ground up, they need a reason why their product would work contrary to what anyone can see. They never gave one, so I don't see why it would have worked.
Prefab needs a prefab factory in every city. And think of how limiting in design that would be.
Kick ass screws need one factory in the world. And the fact people get militant about things like Square-Drive screws means screws will continue to be pushed evolutionarily. Who knows if the Phillips head can be upended but we are at a time in history that we can find out.