Experiments on a $50 DIY air purifier (2020)
dynomight.net
dynomight.net
Kudos to HD for not jacking up prices.
It is best to make them with a four inch thick filter, which HD does not stock, and higher than a #9, likewise, bought online. You can stack a #8 in front of a #17, to make the ~$100 #17 last longer, and stack two box fans (one intake, one exhaust) to get more suction. Maybe stack #8/fan/#17/fan, to keep the fans clean.
But the single one-inch #9 filter cleared the smoke from my whole house in no time flat! Don't let "best" stop you from doing "good".
An advantage you have from high airflow is that particles that make it through the filter once are likely to get trapped the next time around, or the 20th. Atomizing some water ought to make filters momentarily stickier, until it dries.
Fan blades getting dusty can cut airflow in half! (Same on laptop cooling fans; use a vacuum cleaner on your laptop air path.)
Not sure all the credit goes to them since if they jacked up the price during the fire, they'd be violating price gouging laws.
But it is nice that they put the components for a DIY filter all in once place
https://www.oag.ca.gov/consumers/pricegougingduringdisasters
But yeah, any large retailer would avoid any appearance of price gouging even if they could get away with it legally just to avoid the bad publicity.
Although on Amazon it was pretty wild to watch -- I guess if they're not technically N95 masks they can take the price as high as they want since they aren't actually recommended for protecting against viruses. But actual certified N95 masks just became unavailable instead of having high prices.
Part of that is because 3M has been incredibly good about not raising their prices, and has been very clear to its distributors that they're not ok with them raising the prices. Of course this does nothing to stop the hoarders/private sales jacking up prices on eBay...
I can't speak for ER healthcare workers, but I know from experience that hospital surgical nurses wear N95 masks. I'm not sure why anyone in healthcare would need a P* mask, since they aren't generally exposed to oil.
If I really thought I needed a P100 mask, I'd get a rubber respirator with screw on filters -- they are easier to fit, and the dual respirators have more surface area for easier breathing.
It's a real bummer to hear such comment - why spread this?
P100 Approved, NIOSH's highest rated filtration efficiency in a filtering facepiece respirator. It is just a higher rating. "P100's are significantly harder to breath in" <- not at all! You should try one - they breath great. They are meant for workers to wear all day. They even have a nice leather like seal making it easier to have proper seal. Also! They are perfect for a quick trip to the grocery store or standing on a bus.
ALSO! The screw on versions are great but they are MUCH heavier and impossible to put in a pocket so they are not practical at all. Nothing about your comment was accurate :(
Why spread what? You're the one that claimed that medical workers all use oil resistant P100 masks, while what they overwhelmingly use is N95's (the ones that are medical grade are ASTM certified to be water/fluid resistant, not oil resistant).
In the hospital I worked at, if staff needed better filtration than that N95 could provide, they used full face, powered respirators. (positive pressure means a perfect seal is less critical, and it provides eye protection).
Here's 3M's healthcare line of healthcare masks, they are all N95:
https://www.3m.com/3M/en_US/p/c/ppe/respiratory-protection/h...
I use it to cycle and it's ignorable when cycling casually but discomfortable when going for performance. Anedoctally I don't find the extra effort to breathe to be a problem but just the saturated & hot air. So if I were to exhale each time with the mask of and inhale if it on it wouldn't be a problem. PS. I use masks w/ valves and those without one worsen this issue.
Of course. The choices are:
1. high price, and availability
2. same price, and none available
Americans seem to always choose #2.
As such, consumers are right to feel vindictive when companies do try and engage in that kind of profiteering; and that social dynamic is one of the ways to keep the market healthy when there are many more consumers than producers - effectively a kind of collective bargaining - at least, if the producer is sensitive to that kind of thing. Sometimes the profit will be worth it and they'll just shrug it off, of course.
But in particular, we should be careful not to support a narrative that empathizes with profiteering, because such empathy (absurd as it is anyhow for a corporation) undermines the shared social frustration needed for the implicit collective bargaining that's happening with these kind of social events. If everybody believes that it's just natural for a company to seek profit above all else, and crucially thus accepting that it's OK for them to screw over the consumer, then it's going to be hard to build momentum for any backlash, and thus hard to improve the negotiating position of the consumer.
Even from a radically capitalist standpoint that's bad, because capitalism works best (is most efficient) in transparent markets where all participants have equal power - and since that's never the reality, it's necessary to counterbalances against larger market participants, or those with more information.
If something is an issue for just 1-2 days maybe. If it's more then it seems that should be enough to get at least some express shipments if there was profit to be made.
However, if you can expedite shipping like this, can you do it in bulk? If so, you probably don't need to raise prices by much at all. But it's also quite likely not simply a matter of pressing the conceptual "expedite" button, because the stuff needs to arrive from somewhere and if it's an unexpected spike in demand, finding a bunch of supply that's ready to ship that quickly strikes me as being unreasonably lucky. More likely, it'd take time to find alternate suppliers, and shipping sufficient quantities to make a dent will take a while.
Of course, if you're doing it for one or two items - individuals can do that themselves, and yes, it's going to be expensive, and no, it's not likely to really increase supply a lot overall.
My assumption here is that shipping in bulk is much more efficient than small-scale shipping, but takes longer to arrange and prepare. But because the costs are spread out over so many items, even if shipping costs extra, that rarely translates to significant price hikes; bulk shipping, even expensive bulk shipping, is assumed to be a fairly small slice of the overall purchase price.
Sure it does. For example, with gasoline, it incentivized people outside the disaster zone to load up jerry cans with gas, and drive into the zone to sell it. Anti-gouging laws sure put a stop to that! Now no gas is available.
> consumers are right to feel vindictive when companies do try and engage in that kind of profiteering
Exactly what I said - people prefer no availability.
> not to support a narrative that empathizes with profiteering
Then you'll need to be happy with shortages, long lines, and misallocation.
> capitalism works best (is most efficient) in transparent markets where all participants have equal power
This is not true at all. Lack of information is accounted for by being pricing in as "risk". I do not really understand where the notion that free markets require perfect information comes from. We price in risk all the time. People pay less for items that are risky (like knock-offs) and will demand higher investment returns for risky investments.
1. stocking up whenever possible because of anticipated shortages
2. hoarding in order to sell on the black market
3. hoarding by people who don't need it "just in case"
4. runs on items, so the people who get it were the ones who got their first, either by being lucky or by getting tipped off. (How is this fair?)
We saw this play out magnificently in the Great TP Shortage of 2020.
100% caused by anti-gouging laws.
The idea that anti-gouging laws (and rationing) produce "fair" results should have been amply proven in that shortage, but people can't get past "but it isn't fair!"
If gas is $3 a gallon, someone with 1/2 tank may stop and fill up. If gas is $30 a gallon, he will be more likely to drive on until he can get far enough away that gas prices would not be high. This leaves gas available for those that are running close to empty and will not make it to the cheaper gas.
Interestingly, initially the captured particles actually make the filter capture finer particles in the future. The captured particles plug up the larger holes and themselves become part of the filter. Of course that doesn't last =)
I bought one of these, and have been happy with mine. I use a #10 filter in it. I have not needed mine for forest fire smoke (I know these higher rated ones are rated for smoke), but it has been amazing with pulling fine particulate matter from collecting (baking soda, mica, etc).
This simplifies the taping/untaping, but before this purchase I did the tape method too. I was about to look for some aluminium channel to build a frame for the filter, but this product save me the time and hassle of that. Plus, this fan comes with a stronger motor to compensate for the filter.
I bought a 20x24x4 #10 pleated wool air filter at HD yesterday.
- 20 inch box fan
- 20x20x4 MERV12 filter. The 4-inch pleating is key here, to reduce the air resistance on the box fan.
- 1 inch dust pre-filter. This is course, low air resistance, and is for increasing the life of the more expensive MERV12/HEPA filter (so it doesn't get clogged with easy to filter dust).
- Both filters are on the intake side of the box fan. This means you don't need a bungee cord because the intake has negative pressure, the filters just "stick". It also means you keep your box fan flowing with only cleaned air.
Heres a pic of my setup: https://imgur.com/a/O4I6Udx
And here's a graph this morning from my air quality sensor, after turning on the fan/filter: https://imgur.com/a/c5GMNcC
The peak at ~30ug/m^3 PM2.5 is approximately 100 AQI. The fan was on the other side of my 900 sqft house from the sensor.
Attached over I2C to an ESP32 running ESPHome: https://esphome.io/#air-quality Which in turn reports to a raspberry pi running Home Assistant: https://www.home-assistant.io/installation/ Took about 20 mins to set everything up.
Given you have Home Assistant installed and have previously used ESPHome. And attached wires.
Otherwise, you may be up to a journey that takes many hours/days. That's the difference experience makes :)
My steps were:
1. Install docker
2. Install/run HA through docker
3. Install/run ESPHome through docker (there's a config wizard)
4. Edit the ESPHome .yaml from (3) to my preferences
5. Connect 4 wires from the ESP32 to the air quality sensor
6. Plug ESP32 USB to RPi
7. Run docker esphome on the above yaml. This compiles, flashes, and boots your ESP32, auto-connecting to your network
8. Add the ESP air quality sensor to HA through the web GUI
+ setting up for external access, letsencrypt and tying that everything within docker-compose. I didn't manage to do it in 20minutes, but more like full working day maybe?
Anyway, HA is recommended. Haven't tried ESPHome, but Tasmota is an alternative that also does the job, if you someone ever wants to research the options.
Building enclosures for these projects used to be an annoyance, but everyone provides CAD models of their stuff now, so you just kind of lay it out in your CAD program, extrude a box around it, and print it out.
Never been a better time than now to be building sensors and that sort of thing. (Even with the STM32 shortage!)
As for the Raspberry Pi -- my rule is to treat embedded systems like hardware. Download a Linux image with the software you want on it, copy it to an SD card, plug that in, and go. I use this model for Octopi and while I might have changed the password and uploaded a profile for my printer file, that's it. If the RPI blows itself up, $35 and 5 minute fix. What version of systemd is running? Don't care. How close is the clock to Coordinated Universal Time? Don't care. It's an appliance and the time on the front is blinking :P
(I spent most of my free time this week unbreaking my Beaglebone that I ostensibly don't treat that way -- I log in and fuck with shit. Though when debugging failed I just blew everything away and copied over what I saved in the project's Git repo. It was enough to be back up and running with no loss of functionality. I guess the key is: don't let it run away from you -- it can be an endless time and energy sink.)
Where did you buy air filters? I live in a third-world country and couldn't find them anywhere, so I had to buy a factory-built purifier. It really struggles to keep up when it's 1000+ µg/m³ outside. I'd like to add a second one (preferably DIY).
I got the air filters on Amazon, which can be US centric, but usually you would get them at a home/hardware store. They are made for slotting into a furnace/HVAC set up. For places where that is less common, they may be harder to find.
By my estimates, a lifelong exposure to 33 µg/m³ rather than 0 µg/m³ would on average result in a loss of around 1 disability adjusted life year.
https://dynomight.net/air/#a-heuristic-to-quantify-harms
Obviously this is very hard to estimate and you shouldn't trust this as anything more than at most a rough order of magnitude estimate. But it does suggest that the ambient levels they are experiencing are worth reducing if you can do it easily.
Also worth noting that 1000ug/m³ is not accurate, maybe you are thinking of some other measurement? In the literal middle of a forest fire, you may see readings of ~300 ug/m³. No where on earth sees readings of 1000+ µg/m³.
The highest purple air sensor, near/on the fire front, in raw PM2.5 ug/m³ is at 368 when I checked: https://www.purpleair.com/map?opt=1/mPM25/a10/cC0&select=735...
These measurements are supported by the official (state-sponsored) air quality monitoring.
I am not saying we have 1000+ micrograms 24/7. The daily average in winter time is closer to 300-500, depending on your location. However, I see such extreme measurements pretty much every single evening, with some going above 1500 µg/m³.
Back in the days of the great London smog particulate concentrations were going up to 5 _milli_grams per cubic meter:
https://sci-hub.se/https://pubmed.ncbi.nlm.nih.gov/29596258/...
It's not impossible or even particularly unusual.
Everyone should have filters. Filters are for more than dust, they have also been shown to greatly reduce the amount of COVID in the room air. (i would assume flu and other viruses as well). Cheap and easy, with no stupid controversy like masks or a vaccine (even though both are better than an air filter, every little bit helps)
Edit: I'm not anti-mask. I would love it if you explained how ill-fitting cloth in a single pass is better than multi-pass HEPA or equivalent filtration rather than (or even as well as) down-voting, though.
A simple cloth mask doesn't really protect the wearer; it protects others from the wearer. It slows droplets down as you exhale them. So they travel X feet, instead of X+Y feet. Depending on air currents and other variables the level of protection this offers others will range from "nothing at all" to "some".
Obviously, a HEPA filter is orders of magnitude better. But, is there a HEPA filter directly between you and the person next to you in line at the supermarket?
Sure. I'd call that 'different' rather than 'better', but I suppose it's subjective.
> Obviously, a HEPA filter is orders of magnitude better.
You would think, and yet my comment saying so, objecting to 'masks are better than an air filter' (when qualified to ill-fitting cloth as worn by most) is apparently highly objectionable.
> But, is there a HEPA filter directly between you and the person next to you in line at the supermarket?
Not a comparison I made, but yeah, if I went to a supermarket (I'm not, because I almost entirely had groceries delivered pre-pandemic, so now easily enough entirely) I would wear an FFP3 dust mask rather than ill-fitting cloth, which is two nines to HEPA's 3.5.
(More than that is probably not justified since fit won't be perfect, some leakage. Industrially etc. where there's a need for greater filtration I expect that's when you have to step up to fully enclosed hoods. I digress..)
> Not a comparison I made
Sure, but it's the relevant one. > if I went to a supermarket [...] I would wear an FFP3 dust mask
rather than ill-fitting cloth, which is two nines to HEPA's 3.5.
Good. That would be very safe. Ideally everybody would do that. I'll let you think about how feasible that is.I mean, your entire argument seems to be that cloth masks aren't perfect, I guess?
They sure aren't. But that's not the claim anybody is making. The evidence-backed claim is that they are better than nothing -- and "doing absolutely nothing" is apparently the hill that hundreds of millions of Americans have chosen to (literally) die upon We are trying to take a step forward from that, via a simple harm-reduction method that almost anybody can afford.
Let me ask you something. How effective would a public health measure need to be before you'd endorse it?
1%? 10%? 99%? 100%?
There have been 40 million confirmed cases in America, and likely several times that amount in reality. Over half a million deaths. Each single percentage point improvement in prevention represents > 400,000K cases and > 6,000 deaths.
That isn't for sure. Last I checked (over a year ago, so different variants) 50% of spouses sleeping together didn't catch COVID.
We are reasonably sure that amount of virus particles you are exposed to is a factor on if you will get COVID. So the more you can eliminate the better your odds are.
It's hard to actually prove the air filter did anything since a lot of factors for me have changed since last season but this year I am affected far less than I was last and not feeling any effects right now while some coworkers are.
I also have a Dyson air cleaner and it works for moderate to light smoke but it's just not enough for heavy smoke.
I've also heard airflow dynamics arguments, but I feel like I've heard them argued in both directions.
With a #9, one-inch filter, a single fan does fine.
Intake still allows the air coming out to be more turbulent, mixing with the existing air better and giving it more "throw" in larger spaces.
https://www.youtube.com/watch?v=zE4qmN_EOXw
edit1: exact time of the result https://youtu.be/zE4qmN_EOXw?t=250
I agree with putting them on the intake side, but I still want them to stay put when the fan is turned off (with the switch or to move it to another outlet or in a power outage).
How can you even search for this? Google results are not relevant to dust at all:
https://www.google.com/search?q=diy+air+dust+filter
This is a really strong example of how bad goog sucks for long-tail queries.
SEO spammed: https://www.google.com/search?q=home+dust+filtration+old+hou...
https://www.epa.gov/sites/default/files/2018-07/documents/re...
which cites this paper about deposition rates of different particle sizes:
https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=86094...
Try this: https://www.google.com/search?q=diy+air+%22dust+filter%22
I don't know why it's so useless against dust. Maybe we have more coarse-grained dust which quickly falls down on the ground.
Also, 4 inches is quite a lot of depth for a MERV filter, could you elaborate on this point?
A deeper-pleated filter is the way to reduce velocity in traversal.
I know its working because I don't smell smoke, but I'm curious to see a measurement
Air quality (in terms of PM2.5 and PM10, the stuff my testers measure) coming out of the fan is very good - far lower than the room, and the filter will start pulling down air particulates in a room fairly quickly. If the room is around 5ug/m^3 PM2.5, the output from the fan is sub-1, and it moves enough air to do quite a few air exchanges per day. It really does make a difference.
I'm using a couple Temtop meters to measure air quality, and while they're Chinesium, they do seem to work fairly well.
Also, if you ever wondered: Use your stove's vent fans! The air quality difference in PM2.5/PM10 between cooking without those running, vs cooking with them on, is HUGE! I'll see spikes in the kitchen up well past 100ug/m^3 PM2.5 after browning meat, which is worse than it is outside in heavy forest fire smoke!
https://www.sevarg.net/2021/08/28/temtop-air-quality-sensors...
To maximize surface area of a filter, you can get a thicker accordion filter. This will generally provide good airflow and filtration characreristics.
Sorry about video links below, I liked them at chart times, so you don't have to watch the video to check out the summary.
Here is an example of airflow restriction vs filter. Note that 4 inch Honeywell filter only provides small static pressure rise over no filter option: https://youtu.be/RkjRKIRva58?t=456
At the same time, same filter is 5th overall in large particle removal: https://youtu.be/RkjRKIRva58?t=661
Thicker filters cost more, but also last longer. General rule seems to be that when you double the filter thickness, time between replacements doubles as well.
We saw a huge improvement in air quality (less smoke, less steam, less grease) when I installed a vent to the outside so the microwave fan over the stove could vent outside instead of just circulating the smoke through some charcoal filters.
The last time I lived in a place with an unvented stovetop microwave fan, the previous owner never bothered to install the filters, so it was just recirculating unfiltered air.
Secondly, the air from cooking is generally very bad, especially if you're using nonstick surfaces or using much of anything with oil. It's probably better to trade it for smokey air outside.
All in all, probably a good tradeoff to clean our air during the dangerous smoke levels, but there's the risk of burning out the motor.
Be careful out there.
Take computer fans for example. There are two common case fan type, the airflow and the static pressure. The airflow fan is for the tower case, the static pressure one is for the radiator (water-cooling kit).
And there are thicker filters which give you more pleats, and thus less air impedance, in addition to the "triangle" method suggested by a sibling comment.
This will come at a cost of filtration effectiveness (less airflow going through the filter) but will save your fan in the long run. Make sure not to let your gap or hole get too big or your filter will stop flowing enough air to work.
The ~$25 box fan I got for a DIY air filter was simply failing to push much air through the 3M filter, but I didn't think to check whether the cord/plug or motor was getting hot in addition.
What's better? My bedroom having some home built filtration art in it, or the inside of my lungs looking like they've sucked down a lot of forest fire?
If you care that deeply about what your room looks like, great. There are plenty of good looking air filters you can pay lots of money for. I'll spend far less to have a far better filter out of the deal.
I've done box fan filters before, and they certainly help if they're what you can afford or can find in stores, but after enough years of dealing with wildfire smoke this year I invested in commercial units and I am significantly happier.
After doing a fair amount of research, I ended up with a series of Coway units. They're more expensive than box fan filters, but they're smaller and significantly quieter, especially with a sensor-driven auto mode that adjusts fan speed based on detected pollution levels. This means I'm far more willing to leave them on all the time and get the benefits 24/7. The fact that they're multi-stage is a big plus too, particularly with cat hair around. It means that I have to clean the outer charcoal filters more often but the inner HEPA filters only 1-2 times a year. As an added bonus, power consumption is significantly lower than my box fans.
They also have a carbon layer that's supposed to help with odours and that pollution that can't meaningfully be caught by a simple HEPA filter, although I don't know how effective it is.
If you let the heavily polluted air in (a few hundred µg/m³), then close the window and set the purifier to maximum power, it cleans the room in ~20-25 minutes.
In one month of north-west smoke, they got nasty as hell, which is that much less crud aggravating my lungs.
That wasn't my experience. The day the smoke moved in, I ran to the home store to grab a couple extra furnace filters, and there was a steady stream of people grabbing them, and heading to the box fan section. The secret seems to be out.
They are louder, use more energy, are less efficient, uglier & cost more money than several store bought alternatives which often include several carbon & hepa filter replacements which is the main expense in building these fans.
They work well in the garage though, and if you don't plan on changing the filters frequently they are the cheapest build option.
It was a stop gap until I could actually get my hands on a large commercial air purifier, those were unavailable at the time.
What is more important to you: superficial nonsense such as looks or your health?
Go ahead and spend the money so your crush pad can retain its splended wonder while the rest of us breath happily along with some extra dough in our pockets.
Then YOU go ahead and do that. My point of arguing your elitist criticism is that some people either don't have or need that extra $40.
The custom purifiers always have proprietary filters. That’s where they make their money. It isn’t $40 difference, it’s $40 per year. Often more. And once they stop selling that model, they’ll discontinue the filters and so you’re buying another one. And another. And another. Each with its own problems that you have to live with or shop around for, which means more purifiers purchased while sorting it out.
Even then, I just keep a big stack of furnace filters handy and swap them regularly. When we got hit with the wildfire smoke last year I put in a new filter every day. More practical than putting box fans around the house.
However, The box fan setup uses a much larger filter and pushes way more air. I only take it out if the outdoor quality is abnormally poor.
Yes it’s ugly and noisy but it’s for emergencies.
Also, you’re saving way more than $40. Wirecutter’s recommended one costs $200.
Overall, its not the prettiest and I'd prefer a HEPA filtered energy recovery ventilation but I'm not going to install that in my rental for a couple weeks a year. Usually in Oakland climate the windows are open.
https://www.whirlpoolairpurifiers.com/product/whirlpool-wp50...
I measured it last year during bad air quality days, on high, it would take the bedroom from ~150 AQI to less than 10 in about 15 minutes. On low it's quiet enough to be unobtrusive while sleeping.
Filters cost around $100 and are rated to last a year (and even after a heavy fire season, I've found that to be true)
More expensive than a box fan + filter, but easier to use and a little more attractive.
Though this year, I upgraded my furnace with an AprilAire filter box and an MERV13 filter, which has worked surprisingly well, I thought I'd still want to use the standalone HEPA filter in the bedroom, but the furnace filter keeps the entire house below AQI 10 even with outside AQI at 250 (haven't had air worse than that yet this year)
Does anyone know if there is raspberry pi add-on or device that acts as an "air quality" sensor, or similar? It would be interesting to monitor this a bit more scientifically in real-time in a variety of environments.
Lastly, I think I've seen this here before, or on reddit. I was inspired to do something similar myself - I use a 19" box fan and a purple 3M MERV furnace filter, 20" square. Except the rounded corners they are almost exactly the same size. Some white duct tape around the edges to seal/hold in place. Total cost is about $40 usd for the fan & filter. I would anticipate a similar performance to the leaky MERV's, as mine is filtering more air as a ratio to total air flowed by the fan.
Almost plug and play. Compiles the FW, flashes it, and the device auto connects to the network and is ready for integration into HA. I used the HM3301 air quality sensor FWIW. You can see my filter here: https://news.ycombinator.com/item?id=28395232
Yes. They contain an annoying tiny fan though that gets irritating fast due to high pitch
A HEPA filter is doing the heavy lifting within any air purifier, it is therefore the most important ingredient. Activated Carbon is well known for removing smells/cents, but it does more than just that: It also neutralizes VOCs and some other gaseous pollutants which can travel through a HEPA filter.
This is why I currently have a commercial air filtering solution instead of my box fan + 3M filter, it has suspended Activated Carbon around the HEPA filter fabric. I don't know how I'd achieve that with my box fan solution, and I've not seen anyone else try to address it.
Other air purification technologies have safety issues (e.g. ionizers, ozone) or just outright don't work (e.g. UV light inside a channel). HEPA and Activated Carbon have measurable upsides with no downsides aside from their cost. They're the best we have today in spaces occupied by people.
Certainly not as efficient as a commercial all-in-one solution, but it that's not available to you, it can work.
You can even make your own "activated charcoal" but it's a pretty messy and time consuming process.
Also there doesn't seem to be any need to worry about sealing the filters as the author's experiments showed, and because the stuff you're filtering is already floating around. It would matter in a vacuum cleaner or some such pollutant-kicking stream.
Some examples:
https://www.harborfreight.com/merchandising-promotions/hot-b...
https://www.tractorsupply.com/tsc/product/countyline-24-in-d...
https://www.homedepot.com/p/Commercial-Electric-24-in-Heavy-...
Axial fans are still better for this application, but these fans are great to have around in summer evenings when the air outside is cooler than it is inside. Put it in one window of the house sucking the air outside, then open windows on the other end of the house and let the cool night air stream in. It's fantastic.
https://www.nytimes.com/wirecutter/reviews/best-air-purifier...
I wonder what accounts for the difference in results.
Ben Kuhn and Dan Luu have written about this, Cf.
I recall seeing a video (BigClive on YT) in which he gets a fan and used a peace of kitchen roll as a filter and found it fairly effective and just dug that out - https://youtu.be/kK7sJq2E0bE
there are some newer cases with a fine mesh screen over the intake fans. I have these in my fractal meshify 2, and they seem to work pretty well so far.
The blue tape comes off easier than cheap masking tape and without leaving any sticky residue on the fan.
I leave the fan running 24/7 and I've bought two of them in the past 15 (or more) years for my home office. I replace the old one earlier this year.
It's pretty amazing how much they grab out the air. I live in a pretty rural area and the road to our house is gravel and I'm surrounded by a forest so there's dust and pollen pretty much constantly in the air. And we have cats. Lots of cats. It's also amazing how much cat hair and dander they collect.
I can sure tell the difference when they're not on, and when I replace the filters after waiting longer than I probably should.
I use the paper disposable filters so washing them isn't an option.
- Rasberry Pi Zero runs PM2.5 sensor.
- Fan is controlled by Raspberry Pi Zero.
- Fan only turns on when PM2.5 levels are over threshold for n seconds.
- Fan only turns off when PM2.5 levels are below threshold for n seconds.
- Add some collection and graphing of PM2.5 levels over time for fun.
Previously, I had sensor from this family hooked up to a Raspberry pi doing measurement only:
https://www.amazon.com/AITRIP-Precision-Quality-Detection-Co...
The cloud cost is $0, it all falls in the free tier. The Raspberry Pi Zero W is just $10.
I have a separate station with an SCD-41 CO2 sensor (+ temp/humidity/pressure with an MCP9808) all hooked up to a TinyPico board with Stemma QT that also post metrics to BigQuery in a similar way. And yes I'm planning to combine both into a single device very soon :-)
Reviews on most air purifiers seem to have examples of exploding fans and melting components almost burning houses down.
It really seems like there's room in the air purification market for a company that is really trustworthy, effective, and affordable. Apple could do it, for example.
It isn't Apple, but one of their models does have a striking resemblance to an iPod shuffle: https://m.media-amazon.com/images/I/61716qA3rEL.jpg
I've read the reviews on my air purifier. These sorts of problems were prevalent among the negative reviews.
Upon further inspection, the cause of most of these problems was the air purifier being shipped with a shrink-wrapped filter already installed. Unsurprisingly, turning it on without removing the shrink-wrap results a loud and non-working purifier at best - and fire, death, and bedlam at worst.
Turn them down when you're in a room with them - best advice I ever read.
Ikea FÖRNUFTIG: https://www.ikea.com/us/en/p/foernuftig-air-purifier-white-5...
Lots of reviews say it's underpowered for a normal sized room compared to alternative products. But for me, the alternative is a DIY one that I still wouldn't have got round to making.
I'd recommend it.
It has a trickle mode which is completely silent and uses about 1W of power. Something you won't get on a DIY fan.
Could you confirm the technical spec of the filters you are using? Actual rating? Is it actually HEPA?
The ikea website seems to just be pretty vague marketing stuff with no details.
[0] https://www.wired.com/story/ikea-fornuftig-air-purifier/
> The particle filter is tested according to EN 1822-1 and ISO 29463-3 which corresponds to class EPA12.
That seems like a pretty big assumption.
1) Box fans (and other axial fans like your ceiling fan) are terrible at pulling air and an HVAC filter will significantly reduce fan speed due to the added pressure differential across the filter. As a reference, a new MERV 13 filter can reduce fan speed by ~33% when mounted to the intake side, and ~66% if mounted to the front of a box fan. The motor used in your box fan is cooled by the air passing around it, which is why choking off the air flow through your fan can lead to overheating, damaging your fan and creating a fire hazard.
If you're going to make a DIY air purifier, mount the filter to the intake side. You'll get much better performance, your fan will stay cleaner, and there's less risk of damage.
2) Some analysis of the test data from the posted article: CADR stands for Clean Air Delivery Rate, measured in cfm. It's basically a measure of how efficiently ambient air in a confined space is purified. A higher CADR means particles are pulled out of the air quicker. For now, just treat this as a relative quality value. Using the PM 2.5 graph for the tiny room experiment in the article, I'd estimate that the DIY filter the author created has a CADR value of 45-50. This is a pretty low value. The room air purifier (RAP) he used is even worse. Then, from the large room graph, I'd estimate the DIY purifier as a CADR of 30-35. This is a rough estimate for two reasons. One, room size is an important variable in this calculation and I don't have an exact value. Two, when I test a purifier, the test chamber starts at a PM 2.5 around 10^5. At the extremely low starting concentrations used in the author's experiments, the percentage of particles that are removed due to natural decay is much more significant. Side note, cigarette smoke is the standard for room air purifier testing. Incense sticks are used less commonly due to their slower particle generation.
3) For wildfire season, I recommend a MERV 13 filter for overall performance, cost effectiveness, and for smoke particle capture (PM 2.5). There is a clear trend of diminishing returns for a DIY box fan filter beyond MERV 12-13 filters, peaking at a CADR value of ~150 for a MERV 13 filter for box fans I've tested at their highest fan speeds. A MERV 13 filter is about 50% better than a MERV 10 in a box fan configuration, while a MERV 14 is actually slightly worse. This will vary based on filter brands, too. Rule of thumb, quality matters. We actually rate our filters a bit lower than their actual performance for a number of reasons.
So, my company offers a standing room air purifier with a HEPA filter for about $200. It has a CADR value of 158. A box fan and a MERV 13 filter cost about $40 and has a CADR around 150 - pretty good for a DIY substitution. We even offer cheaper room air purifiers with even lower CADR values. So why buy an expensive room air purifier?
First, room air purifiers use a radial fan rather than an axial fan. Axial fans create a low pressure area on the exhaust side, drawing air through the fan. Radial fans draw in lower pressure air near the axle of the fan and push out higher pressure air at an exhaust port at the radius of the fan. Room air purifiers use a radial fan to push air through the high pressure drop HEPA filters they are designed to use. HEPA filters are qualified to remove +99.9% of tiny particles (PM 0.3) in one pass. The thick filtration media requires a high pressure differential to pull air through it. A HEPA filter on an axial box fan is going to kill the motor. If you care about PM 0.3 particles, only a HEPA filter will do the job.
Also, longevity. A room air purifier and HEPA filter should run for a year or longer without needing to change filters. An HVAC filter is meant to last 3 months in your home air system under a normal particle load. This lifespan can be much shorter due to poor conditions, such as smoke particles during wildfire season or drywall dust from a renovation project. (Side note - seriously, replace your filter after doing any drywall work. Anything better than a fiberglass filter can clog in just a day or two of dusty drywalling. Also also, fiberglass filters do absolutely nothing, don't buy them.) The room air purifier is designed to run for years with a high pressure differential filter. Your box fan is not. A cheap 20" box fan with an HVAC filter is a good temporary solution, but will not last nearly as long as a room air purifier used daily.
Last, noise and style. RAP units are very quiet and blend into your living room space. A large box fan with a strapped on furnace filter makes for an interesting conversation piece, if you could hear your guests.
4) Don't worry about hermetically sealing your 20x20 filter to the box fan. From my experience, a filter with tape sealing every side to the fan is no more efficient than a filter held to the fan at a couple of contact points. Once the fan is on, the intake air will hold the filter close to the fan. Even with a fully sealed filter, remember that axial fans suck at sucking. Your axial box fan will actually draw air around the front corners and into the fan, even without a filter on the back. And with how easy it is to reduce the fan speed of a box fan, you're better off allowing some air through so that the fan runs at a more efficient and safer speed.
5) A filter on a box fan is definitely better than nothing and a good, cheap short term solution. RAP units are great for long term use and capturing all sizes of particulate. I'm not going to try to sell you my brand, but there is one product I advise you avoid. Recently, Lasko has released a box fan with a filter slot as a 2 in 1 product. I've tested this thing with the provided filter and it does not perform nearly as well as a DIY filter you could make. Also, the filter slot does not fit standard 20x20x1 filters. The slot is designed for a slightly smaller, 19x19x1 sized filter, meaning that if you want to buy a replacement filter or a higher quality one than provided, you won't be able to. A normal 20x20 filter (which is actually slightly smaller in W x L nominally) can barely be squeezed into this fan's slot. Just buy a better filter and some tape instead.
6) If you look for DIY box fan filters, you will find examples with 4-5 filters in a cube shape. 5 filters improves filtration efficiency by ~50%, but costs x5 as much. That's $100-$150 in filters that will last just about as long as one filter while only cleaning the air 50% better. Just invest in a room air purifier unit of the same cost instead and enjoy much cleaner air over an entire year.
Who would you recommend as quality filter brands?
Why is there any value in trapping 99.9% of particles on the first pass? There will be plenty more opportunities as the air circulates. Five passes at 75% each gets 99.9%, too.
I understand the need in a vacuum cleaner, or in a window fan, where the filter is only traversed once.
The cube box fan configurations with 5 filters cost 5x as much, but how can they not last longer than one filter? Surely each filter must get used up at about 20% of the rate that it would have it if were the only filter attached the fan? So a fan with 5x filters should last about 5x as long. Or is something I'm missing? (Time decay?)
Warning: The fan motor gets cooled from the airflow. This is drastically altered to something it is not designed for, and can result in fire.
Does it work better than duct tape? Probably not. Duct tape does a great job of creating an airtight seal, whereas with these clamps there is a small gap between the fan and the filter. But, it does make it easier to replace the filter, looks clean, and we've ran tests with an AQI meter; definitely has a positive impact.
[1] https://www.etsy.com/listing/980605509/box-fan-filter-holder...
How does a filter work? Air that goes thru it, gets particles removed. We want to maximize air that goes thru it, and it should be air that has particles in it.
To make more air go thru the filter, increase the pressure difference between the dirty side and the clean side. Fan speed is how we control this. And getting clean air away from the fan and dirty air to come close to the fan also seems directly related to fan speed - how fast and how far it ejects clean air.
It's all about fan speed, baby.
Plugging up parts of the fan unrelated to the filter cross section, can only slow the fan down. I see no reason why it would help in any way.
Based on his testing, it looks like it achieves purpose just fine, and slightly better than the more expensive option.
> and is a waste of energy and money
His setup has over 5 times the filter area (1,400 cm² at 5 cm thick vs. 300 cm² at 4 cm thick), for $10 more on the filter replacement. Energy use is higher, but it's not clear that it exceeds the savings from cheaper filter replacements.
And by having those gaps in the filters, the fan motor is probably being saved from overheating. Plenty of air still gets entrained through the filters, even with some bypass.
It's kind of like premature optimization when writing a program. Where you think improvements are needed isn't necessarily where they should be. Test your code, find the hot spots, and improve those. With a filter setup, it might see obvious that a good seal is needed between filter and fan. Turns out, that's not always true.
But many "purpose-built" units just cost more, but work less well. How do you tell if it will work well, before you spend?
https://www.amazon.com/Lasko-FF305-20-inch-Purifier-Purifyin...
Here is a substitute.
FPR 12 HomeDepot filter.
https://www.homedepot.com/p/Honeywell-16-x-25-x-1-FPR-12-Air...
The Honeywell Ultimate Allergen filter is made of a reinforced pleated media designed to capture particles down to 0.3 microns, 300x smaller than the diameter of a human hair. This filter incorporates the power of Arm and Hammer odor reduction technology into the media in the form of performance enhancing dots. Its large surface area improves the efficiency, providing a greater dust-holding capacity and lower energy costs. The filters electrostatic charge helps attract particles that would otherwise pass through. The Honeywell Ultimate Allergen Filter is effective against the following contaminants: dust/lint, airborne dust mite debris, pollen, pet dander, mold spores, bacteria, microscopic allergens, virus carriers, odor, most smoke and smog particles, as well as VOCs.
It is smart to combine an activated-carbon filter with a particulate filter, particularly (heh) if you are operating a 3d printer. Those really foul the air, in ways hard to detect without instruments.
There's a bunch of folks that have been optimizing this design on Twitter. The initial results look quite good and properly put together might last an entire school year.
Link here: https://www.texairfilters.com/iaq-research-practice-in-actio...
EDIT: I found the thread. See https://twitter.com/davidelfstrom/status/1429526273009889286...
Thread shows the difference between using 1 and 2 filters. I think he has a separate thread in his Twitter feed measuring a 4/5 filter setup too.
My covid project was building a gym in my unfinished basement, and this is the box fan + furnace filter I use to keep the dust levels down.
States have contracts with such for-profit prisons requiring they be kept fully "staffed", railroading as many victims as needed not to pay contract penalties. Police departments are generally agreeable about such policies; everyone they arrest makes them look more important.
So, to first order, "Made in USA" implies slave labor.
The page cited does not mention prison labor.
The California fire crews do make quite heavy use of prison labor, which seems less problematic than corporate use, except for the safety angle.
The fan pumps as much air through the filters as it will, regardless of whether the areas not covered by fans are taped off or not.
I added a fan shroud on the exhaust side of the fan using a piece of cardboard with a circular cutout matching the diameter of the fan blades.
Making your own for less money is even better.
That is a $30/yr increased cost in electricity based on CA rates.
For this same reason I decided to get a used box from a reputable, long lasting company with top of the line CADR, and I can find plenty of aftermarket HEPA filters that are compatible.
they put the filter in front of the fan, not the air intake aka backside.. they have detailed info on how their purifiers are effective than other costly brands.. probably putting the filter on the front side is more effective?
I'm using this kind of DIY filter. After of putting the filter in the front of the fan for months, now I modified it into intake mode because of uncomfortable smell occurs whenever I turned the fan on. Some dusts that are already trapped here may have escaped again by sudden push of air.
You can also add on a higher performance filter on the return side. Something like a Trion Air Bear.