FCC has issued guidance for manufacturers to protect against modifications that would break FCC rules. The easiest way to do that is to have a closed-source baseband firmware.
https://prplfoundation.org/fcc-open-source-router-software-i...
https://prplfoundation.org/fcc-open-source-router-software-i...
There are lots of places that will make PCBs for you, and sell you the parts to solder together.