Project ShapeOko: a $300 complete CNC machine
kickstarter.com
kickstarter.com
I've spend the last 6 years trying to create one and if it ends up there is already one out there, I'm going to feel like a real fool.
You'd be surprised, it doesn't wobble terrible. In fact, it doesn't really wobble at all. There are 2 cross pieces in the back of the Y-axis at the top (one vertical, one horizontal) and then a full box under the work area which is tied in to each of the x-axis uprights in both the front and the back.
You can see some assembly pictures here: http://www.flickr.com/photos/edwardford/sets/721576228624053...
You can see some more pictures here (these include the full box under the work surface): http://keen101.wordpress.com/2011/03/03/progress-on-shapeoko...
If you have a suggestion to make that particular section even more ridged, I'm all ears. Not having an engineering background, I'm always interested in other peoples ideas! After all, I just made this up :-)
The problem with your setup is that your gantry is held on by two pieces of plywood. The gantry itself is decently rigid, as is the base, but the linkage between them is subject to flexing. The two wood plates are not rigid, they will bend like a springboard. What you need to do to stabilize them is to add a vertical support to each side that is at a 90 degree angle to the existing one. Wood can handle compression better that deflection, so adding a support like that (which of course must be rigidly attached to the sliding part below) would prevent it from flexing and give you a much more rigid machine. The gantry axis itself is stabilized by the slides, though it will deflect somewhat around the middle. The vertical axis seems okay.