TSMC sees chip shortage lasting into 2022
reuters.com
reuters.com
* COVID stay at home * Every kid wants to be a streamer * E-sports becoming a real sport * 2 new console releases * Amazing new CPU's from AMD * Amazing new graphics cards from AMD/Intel. * Another crypto boom/bubble (depending on who you ask)
All these factors have put pressure on chip production.
Buying out all stocks of some rare MCU which only has probably few million units on the market at any given time at $0.1 just to resell for a few dollars later is quite real given the unprecedented squeeze.
How much would a car company pay for a rare, out of stock chip which is the only thing missing in a car worth $100k?
There is murmur in Chinese BBSes frequented by industry insiders about distributors intentionally either stuffing their part stock counts, or diminish them to play the price.
And designing products around perceived availability that doesn’t actually exist.
I think we'll see some of this in the future where a company's only purpose may be to hedge on bets on what will be unavailable in the near future for "a fair price"
I do think the market won't use these suppliers a lot just like the US-made masks which got millions of orders but only after china stopped sending stuff.
I'm not a trump supporter but he did the right thing on this front.
> I'm not a trump supporter but he did the right thing on this front.
It's a shame you have to admit that. I'm a liberal and think we should be putting a hard squeeze on unilateral trade. This policy makes sense for the US and other countries regardless of your party.
You can see that the US is starting to ramp up hard core. With international navies now sailing into the South China sea and a deafening rise of anti-CCP news and (admittedly) some propaganda, player two has finally entered the game.
I live near an air force base and over the last few weeks have seen (and definitely heard!) an almost daily fighter jet exercise. This hasn't happened in years.
China is going to be in a very tough spot soon.
People like to join teams. So if I have an opinion that's not part of the "team" or part of the "other" team then people like to attack those opinions. That's why I make sure I say something along the lines of "Hey, I'm not on the other team, but I have a different opinion."
If there is a problem, the best solution likely frustrates either team, at least a little.
And so time is wasted in bullshittery rather than getting on with the job.
Funny you should mention that... I live in the UK and a few weeks ago there were military maneouvers near my house. I've been here 18 years and this is the first time they've happened.
Happened across the country too.
In the words of someone after they'd puzzled out the puzzle, "...so it looks like that die in the picture is pre-release engineering material. Where the hell did you find that?"
https://www.sparkfun.com/news/350
https://www.sparkfun.com/news/364
Years back, I talked to someone who had done some analysis on some of the "fake silver/gold" bars floating around places (I think they were common on Silk Road for a while?). Apparently some of the people faking metal bars didn't actually bother learning what a "Troy Ounce" was.
There was a "10 oz" bar that was 10 ounces - 283.5 grams. Except, in metals, "oz" means Troy Ounce - so it should have been 311 grams. You could literally feel that it was light if you were used to dealing with metals.
I find it strange that whoever decided to do this kept the correct datecode on the packaging. Presumably they didn't label them as ATMega 328s until the order came in, it would have been trivial to change the datecode to something reasonable for that chip.
For example, I heard that a common practice in Shenzhen is selling reels of genuine components, but the "lot number" (serial number) on the labels are removed, so the manufacturers cannot trace these unauthorized resales back to the source. Another example, in a personal hobby project I needed to use a specialized controller that is not available on the public market, but a AliExpress vendor has them, it's likely surplus from somewhere.
> I can see those chips available in their thousands on aliexpress and similar sites for 10x the price
The quantity is not always real, sometimes they just put a random number here. And even when it's accurate, the sales occur via various online and offline channels simultaneously.
---
Disclaimer: It's extremely risky to order components from an unknown source, I do not endorse doing it. And my hypothesis on their origins is my speculation, so take a grain of salt.
I guess they were tight tolerance ones that made it into a ultra cheap smd kit.
There's a saying I've heard before: How many 1% resistors can you find in a bag of 5% resistors? None. The 1% resistors were already sorted out and sold as such. I'm not sure how true it is, but if it's true, perhaps a bunch of higher-precision resistors somehow made their ways into a resistor kit not because of random chance, but because they were surplus...
Your BOM can be 1000 vulnerabilities to a focussed short-squeeze.
I suppose this is a predictable and reportable business risk.
No, this is called capitalism! Everyone should be proud.
I can very easily hoard goods in a controlled centralised economy as well, the only major downside is the governmnent will likely throw me in some Gulag if they caught me.
It's actually market forces, nothing whatsoever to do with capital.
Not saying planned economics is some sort of silver bullet, only that it has uses in extreme situations.
In a centralised capital control economy such as communism it is well documented that there was hoarding as well, communism never removed the human component no matter how much they tried.
Centralised planning fails utterly as the complexities of the supply systems are way beyond are current abilities to project. And fully planned economies have well documented failures anyway so your comment about this being a problem of capitalist systems is fully disingenuous; or maybe they were just not socialist enough, right?.
What we had here in this instance for semiconductors was a confluence of factors that I doubt anyone would have planned for. Also I feel much of it is sensationalized. We are talking super high end consumer electronics for the most part. The leading few nodes of production are mostly Apple for example and the further back in the production node you go the more players and capacity is available.
The price signal being the major data input that informs production plans. In centrally planned economies, they basically just guess. They'll lie to you and say it's possible to "predict" demand. And when supply constraints happen, well I'll be damned it's the friends of all the Party members that get their share first.
No, that's capitalism.
We realized they all had the same MAC address. So we just overrode the MAC in the OS and got them to work.
Someone cloned a card perfectly :)
Most commonly referred to as New-old stock (NOS).
Either
(a) submit a history of gaming high scores with dates
(b) a Github repo with Tensorflow or Pytorch code that has commits from at least a year or two ago
(c) play a hard in-browser game to show your skill
Buying a 3090 is not a basic need.
No, this is just good old-fashioned capitalism.
I suspect it isn't just the Chinese speculating right now.
I do suspect that the Chinese are probably the only place in the world that had rolls of random semiconductors tucked away in various factories not being used. So, some of these are genuine--most are probably fake. Caveat emptor.
However, I'm am totally down with everybody who depends on Always Late Inventory(tm) getting a rude awakening. The problem is that the lesson won't stick.
People in Bolivia and Peru struggle to afford local food (e.g., Quinoa) because they're outbid (by money, but certainly not necessity).
We have a similar situation - 13 month lead times. In one case we were able to substitute a $1 part for a $150 military version. The other situation can't be fixed so easily: Xilinx FPGAs. Each unit of our product has 120 of them and we are building dozens just for orders this year.
We've already had our assembly house lose $10K of parts through employee theft as well. They still don't know "how it happened" but honestly only a handful of people would know they were valuable and know how to fence them! Probably not minimum wage employees to be honest.
It probably is an angle to the war.
That and shutting down low-tech supply chains for routine things like TP - just so people know, the dominant standard supply chain for paper products is to use US/Canadian and Malay/Indonesian or Brazilian (tropical) wood chips, shipping these to China to make raw paper rolls, then bringing it back to the US to be cut into TP et al.
It's easy to disrupt things without even shutting down the supply chain - MOST JIT (just-in-time) supply chains (which are 99% of all supply chains today) are tuned to accept no more than 5%-10% volume variance so you can shut down supply chains by forcing the variance to 20%-30% without even going to 100% off.
This is part of what happened to TP in 2000; the other part was the fact that commercial and residential TP supply chains can not be mutually substituted - BY LAW.
How could past me have ever been foolish enough to believe I'd never need more than 20 lanes on the main bus? I was so stupid stupid stupid!
Woah. Sorry. I blacked out for a minute there. What were we talking about?
Unfortunately it's a multiplayer server, and someone started rerouting the trains because they wanted to build more cars.
https://www.theverge.com/2021/4/15/22385240/tsmc-chip-shorta...
To that point, this issue is already painful for anyone making electronics, and is going to hurt the small electronics manufacturers more (if you aren't in a position to buy a million parts, good luck getting any priority as things come back on line).
At least with materials if one source disappears, it's not a redesign to use another source (just eats into your margin). Not so lucky when it's critical ICs with whose manufacturers you had long-term deals (for continuing production) until their factories burned down and/or got destroyed in natural disasters.
Meanwhile I'm also reading about chip shortages affecting car manufacturers, and possibly some other industries. The dynamic there seems to be that car makers (and possibly others) cut orders drastically early in the lockdown, which means component makers shut down manufacturing capacity and it's taking a long time to ramp it up and also clear the backlog of orders as demand came back earlier than expected.
So this seems to be two completely different effects going on. I know very little about these industries, but I wouldn't be surprised if there's a meeting of these effects in the middle. High end devices often have some lower end components (peripheral and glue logic on desktop motherboards for example) in addition to the potentially pricier main CPU.
Is that the story?
Not really. The component manufacturers canceled their fab time contracts with fab companies as they could not afford to hold onto them if their customer (the car manufacturers) were not buying from them. And once they did that fabs just sold the capacity to the next buyer.
So now the component manufacturers only option is to buyout the contract from someone else (really really expensive with current available capacity) or just wait until the contracts expire to get a chance to bid for them again. Also as fab time is auctioned if the shortage still continues then the fab time will be really expensive even then.
1. Car Manufactures canceled their order (X) for 6 months.
2. Fab sold those capacity to others
3. Demand for All electronics increases because of WFH ( and possibly bitcoin )
4. Demand for Car actually raised during COVID.
5. Now Car Manufacture want X, their original order, another X for their next 6 months, as well as 0.5X where 0.5 was the increase in demand. So total 2.5X
2.5X increase in order to catch up with their production All while other electronics such as iPhone 5G, Tablet, PC are selling record number in recent years.
It also doesn't help when Samsung's yield are failing yet again
Now let's take this even further. Apple is predicted to sell record number of iPhone, Mac, and iPad. TSMC will do preferential treatment to all orders relating to Apple with Apple courting their suppliers. So that uses up those bigger nodes as well. You end up having industry fighting for whatever that is left.
And just like any product or commodities, you have people hoarding them for profits. It is the same with PS5, Switch, Graphics Card or any other with limited quantities and high demand. This will attract interest to trade them and make money. Which add even more strain to supply chain.
From a Supplier perspective, all of a sudden you are looking at a market with seemingly unlimited demand and you have limited supply. This scenario is similar to what happened with DRAM and NAND in 2015 - 2019. Although the cause is different.
The reality is, like you said, demand for consumer devices across the board has spiked. Not just cars, but phones and video game consoles and everything else. Cars are a part of it, but I don't see how we would have avoided a chip shortage if auto makers hadn't cancelled some previous orders and then resubmitted them.
Yes. All because no one give a damn before the Car Manufacture started to become very vocal about it, politician picked it up because it affect jobs, and jobs affect vote. Then it become a news story in mainstream media, then people started blaming TSMC, that also fit the narrative of relying on TSMC being far too dangerous for National Security. Then people want Digital Sovereignty ( whatever that means ). Then companies will ask for government incentives...... and on and on and on.....
Cellphones, game consoles, smart gadgets? Ok, chip shortage, seems understandable. Whole car factories shutting down because they can't get a few grams of chips per car feels like a dramatic and new kind of supply chain failure.
Intel has been struggling to shrink their dies, so they went to TSMC for some of their chip production.
Apple ditched intel with their latest macbooks (with the M1), which also requires more TSMC capacity.
It's definitely a confluence of demand scenarios which would have been difficult to plan for at the best of times and then there was the overall disruption to supply chains and long term planning that Covid would have presented.
https://www.techpowerup.com/277134/intel-xe-hpg-to-be-built-...
Either they would want the capacity either way, or it's some kind of customer induced by temporarily reduced prices, so price sensitive.
Notice that there's no shortages of Intel CPUs, and few serious shortages of console gaming systems. That's where the manufacturing capacity went.
https://www.scmp.com/tech/tech-trends/article/3129611/us-chi...
US-China tech war: China becomes world’s top semiconductor equipment market as Beijing pushes local chip industry
Mainland China topping the list for the first time ever. South Korea is investing a lot more than usual. Taiwan is stable. The US is down.
Will be very interesting how the chip situation will look on the other side of the current shortage. The shortage is all over, not just for high end processes. The high end processes will probably still be done by SK, Taiwan and the US but a lot of the lower end will go to China.
One of those opportunistic players hoping on becoming a n-th tier fab player is for example Galanz — a kitchenware company: https://twitter.com/ogawa_tter/status/1310852850033946624
Though, there is notion that those are just manoeuvres to get giant tax subsidies from the state. Semiconductor companies in China pay near no tax, even if they have 1 wafer per month fabs.
I'm glad we seem to be ramping that back up but with at least a 5 year lead time I'll be crossing my fingers the entire time that nothing else happens.
https://en.wikichip.org/wiki/technology_node#Leading_edge_tr...
This may mean more fabs, but not necessarily more players.
The above quip came from TJ Rodgers of AMD/Cypress. It was popularized by Jerry Sanders, CEO of AMD.[1]
There were many fabs back in the day. Now they're mostly EPA Superfund sites in Silicon Valley.
The IC industry has done thru many many boom/bust cycles. This cycle could be one of the worst because fabs are so expensive that everyone has chosen to simply buy their chips from the few remaining "real men" who still have fabs.
Not entirely unforeseen.
[1] https://semiwiki.com/john-east/273760-real-men-have-fabs-jer...
https://www.macrumors.com/2021/04/08/ipad-macbook-production...
https://www.reuters.com/world/china/tsmcs-q1-profit-rises-19...
> TSMC's Q1 profit up 19%, beats market estimates
And says nothing about a chip shortage
It's GPUs that are nearly impossible to get right now. I've been trying for weeks to get one for a friend. I'm intently watching the stock notification Discords. There are frequent restocks, but they seem to sell out in seconds.
Could blocking the fiat inroads, and causing a price fall, be a solution to this chip shortage?
But in reality I don't think "blocking" is possible now. That ship has sailed (feel free to use your own cliche here). There are now exchange listed companies, eg Coinbase, that deal in crypto. There are mutual funds that deal in crypto. Tesla owns a bunch of crypto :)
A lot of older ICs, eg automotive, don't need leading edge fabs, and those other fabs also are seeing record demand.
What does humanity have to gain generally, with an increasing share of our energy and chip manufacturing output going towards an essentially pointless activity?
Why not more individual action, like India has taken?
Much of the wealth seems to be funneled into the USA, where many of the earliest entrants and major Crypto traders are located.
Could be a nice alternative to the few monopolistic public clouds with arbitrary rules and one could even use the crypto stuff to pay for using the resources.
Let us ban all internet chat. People can use smoke signals and paper mail instead. (Aside, the latency differential between internet messaging and paper mail is extremely similar to the differential between legacy settlement technology and blockchain-based.)
Let us ban video games. Board games worked for thousands of years.
Let us ban all video streaming. Let people use local video stores instead of all this high energy information broadcasting.
You ask this question from ignorance. You assume the new technology is pointless, when in fact it represents a sea change in finance, contracts, and international order. There are use cases and financial instruments that are impossible with legacy technology. To call it pointless is simply wrong. Anyone from any country with the ability to broadcast and receive hash strings can participate, this is not an exclusive endeavor.
Even at the current ridiculous price of crypto, they can't afford latest nodes. And TSMC make them pay cash because they were previously burned by few mining chip makers going bust after their bet on coin prices didn't pay put.
But only underlines how chipmaking is the next most lucrative thing after, effectively, printing money.
Could blocking video game sellers, and throttling the internet, be a solution to this chip shortage?
https://jalopnik.com/toyota-prepared-for-the-chip-shortage-y...
How big a buffer should one maintain if you want the user to be able to keep consuming a video stream for an up to x second packet loss window vs how big an inventory of parts carry in order to keep a production line going given an interruption of x months. Only the physical product has a harder time substituting some sources than others so optimize inventory/buffers on an individual per part basis.
[1] - Foreseeable future = multiple years on end
It appears that the prime determiner of whether something is a shortage or not in the HN community is if it negatively affects tech workers negatively or not.
I personally have never heard anyone argue that shortage is not a real concept.
I think its just a PR stunt by TSMC, to overprice and prebook their production capacity for increased margins.
PS: It is my personal opinion.
It's stuff that was usually made on non-300mm fabs, and 130nm+ nodes.
I suspect that this problem started with the Huwai sanctions causing lots of Chinese companies to start panic buying inventory not knowing of they're going to be the next hit with sanctions. Add to that the demand shifts caused by the pandemic. Then throw in other companies realizing how vulnerable they are (and therefore trying to add to their own inventories) and some speculators and it makes for a real mess.
Hence the squeeze all around.
On top some distributors are selling whatever they have left at whatever market is willing to pay, which may mean 100x the usual price...
Apple will be able to get things like the M1X with no problem but they will have trouble getting things like microprocessors used for power management.
This certainly won't help. Just like the weeks that Samsung's fabs were down in Texas after the storms in February...it doesn't take much to disrupt a facility for weeks.
Producing the much needed chips would be great for any economy.
Six years ago, in 2015, Intel had no problems to introduce the smaller Skylake U and the larger Skylake H at the same time.
Now, Intel needs more than half of year to increase the yields of 10 nm SuperFin enough to be able to introduce the larger Tiger Lake H after the smaller Tiger Lake U introduced last year.
This happens even if now the area difference between Tiger Lake H and Tiger Lake U is not so great as in the previous generations, because a good part of the twice larger CPU is compensated by the 3 times smaller GPU.
On the other hand, the previous variant of the Intel 10 nm process (non-SuperFin), which is still used for Ice Lake Server, has much worse electrical properties than the TSMC 7 nm, because at the same number of active cores and the same power consumption AMD Epyc 7xx3 can have a clock frequency up to 50% higher.
Moreover, the similar density of the Intel process means absolutely nothing when the competition using the TSMC process can deliver a more than 3 times greater L3 cache memory at the same price and in the same package size.
The density does not have any importance if you cannot deliver more transistors in a given package, because you cannot manufacture large enough chips and because you have been unable to predict that you will never be able to manufacture large enough chips, so that you should have designed from the beginning your product as multi-chip.
That aside, there's a -huge- market for chips that aren't the latest and greatest. Intel expanding into that, which if I read right is what they're doing, could be a huge moneymaker.
TSMC pulled ahead, but they don't have a lot of runway to pull far ahead. Likewise Intel can catch up, but they can't retake the kind of lead they had a decade ago.
Semiconductors are turning into commodities, basically.
For the next 2 shrinks at least TSMC disagrees.
According to roadmap of TSMC they are roling out 3nm risk production this year and they built a new research lab for 2nm last year and already picked a site for the new 2nm fab (Hsinchu, Taiwan). Beyond that I don't think anyone has any real plans (yet).
From single-core performance and low core count, Intel appears to be the better choice.
I've raised the question of the Enterprise DB version of Postgres (because of the PL/SQL emulation, which would certainly be needed). Even this change would be a large engineering effort.
ASML has a market cap of 223 billion $, and their stock value has doubled in a year. That's a lot of growth...
Try running two 4k external monitors on a Haswell MBP.
They look about the same, but a Haswell MBP13 (Late 2013) is very much less capable than an Ice Lake MBP13 (2020). Not all of that difference is attributable to the CPU I suppose, but the graphics and thermal throttling under load certainly are.
Did I mention that Intel Xe uses TSMC as well?
- Price increases on all products that require chips.
- Right-to-repair laws make some headway, as the cost of repair becomes more competitive with the cost of replacement.
- Commercial software developers shift their focus a little more towards program efficiency, at the cost of slower feature development and/or higher code complexity.
On one hand I have to thank Apple for pushing semiconducter development and making ARM a real x86 replacement outside the DC. However, it seems really wasteful and like a mis-allocation of resources to put the top performing silicon in devices that don't really need it. Even the M1 architecture is handicapped by Apple itself. Besides the most obnoxious use of M1 Mac mini's in DC basically for the sole purpose of iOS and macOS app development, the CPUs are mostly used in consumer devices. Their main purpose for use in consumer devices? To eliminate the need for a fan and to improve battery life. Both of these things are great but also just not high on the list of problems humanity needs to solve.
What I am trying to say is that, for the last few decades, it at least seemed like 'real' work drove semiconductor development. From cloud giants to a local companies data center, performance and power efficiency were what drove and purchased the bleeding edge CPU/GPUs (I suppose in some ways GPUs were driven by consumers/entertainment reasons). Now it seems like luxury products are taking on that role.
I call these mobile iOS/Android products luxury products because outside of novelty purposes no one is really producing movies or something of value beyond a word document on these devices. Traditional laptops and desktops "won" in a way for the same reason that the M1 processor exists; mobile operating systems still have never matured to replace then so instead even Apple is bringing mobile software back to the traditional computer.
The most worrying aspect of this development of course is how locked down most of these devices are. iOS devices are of course in a walled garden and even macOS has more & more restrictions. I can easily imagine a day where consumer level electronics are completely locked down and the only way to get a open/free platform is to buy server hardware - if that is even possible. Server hardware is also moving to ARM and while not locked down in a software or hardware way it is locked down in the sense that only a few companies can buy it or at least no one so far is interested in selling single digit volumes of ARM servers. The days of open computing for the general person certainly seem numbered.
Semiconductor research requires a lot of capital. If Apple is providing that upfront capital at a higher rate, then that's great for TMSC. More capital for spearheading development. And with better and better yield at smaller node sizes, it'll trinkle down. 2 years later 5nm would become common place and can be used to produce chips for servers. It's just the question between now and a couple years later.
> Both of these things are great but also just not high on the list of problems humanity needs to solve.
At the end of the day, it's the market that determines innovation and R&D. More money for a specific product results in more money spent in researching and development. It's about what people need rather it's about what people want. Also not having a fan and improved battery life means less ewaste, smaller batteries and less electricity use.
> What I am trying to say is that, for the last few decades, it at least seemed like 'real' work drove semiconductor development.
First it was military spending that funded CPU development. Later on, it was enterprise because of companies had money. Now with cheaper and faster hardware, more and more people are able to get their hands on a PC. You can watch educational videos online. Talk to thousands of people or connect with relatives. You can do online webinars or shows. Heck, you can even learn languages on apps on your phone. In the end, mobile phones are a tool. They can be beneficial or detrimental on the use.
> mobile operating systems still have never matured to replace then so instead even Apple is bringing mobile software back to the traditional computer.
It's about centralizing software development between platforms. It's cheaper and easier to develop one software OS across platforms than to have MacOS and iOS separate. This might mean that later on your Ipad can run VScode.
> I can easily imagine a day where consumer level electronics are completely locked down and the only way to get a open/free platform is to buy server hardware - if that is even possible.
Its the opposite. The prices for all these microprocessors have been getting lower and lower while becoming exceeding more powerful. You can buy an integrated microcontroller with bluetooth and wifi modules for <$10. In fact, open computing has expanded due to cheaper cost to PCs and faster hardware. More people can afford to do software and hardware development. There's so many resources nowadays for open source development or even hobbyist tinkering of hardware. This is one of the best times you can be in for open computing.