Intel’s New IDM 2.0 Strategy
anandtech.com
anandtech.com
Anything can happen, but basically, Gelsinger is selling a pivot that goes against Intel's intrinsic nature for a really long time. Which customers are going to sign up to be the test customers for Intel for anything of meaningful scale? I guess Intel could discount prices immensely like Samsung, but is that worth the risk to a major player?
If I had to pick a company to be a national US champion to revitalize the US semiconductor industry, is Intel really the right pick vs. say Texas Instruments?
The options in the US don't really look so bleak to go back to 45nm. Intel, Samsung and TSMC have all announced plans for new fabrication facilities in the US. $20B for two plants in Arizona for Intel, $17 billion for new plant and upgrades to S2 in Austin for Samsung, and $12B for a new plant in Arizona for TSMC. I think this is the largest semiconductor investment in the US of all time. Of course it is all planned and plans may fall through.
Intel strikes me as historically one of the more ethically challenged companies that heavily relied on monopolistic power. And then when it got into trouble and that monopoly's cracks were widening at a good pace, it started waving the flag after spending $20B+ on stock buybacks.
i think that would be a huge strategic error. Most of those "the rest of the industries" are in turn going to get access to and reap the benefits of the bleeding edge as soon as they can, so building out non-bleeding edge specifically for them is a losing game.
The announcement itself seems to be a kitchen sink. They are going to do everything in a new and cool way! Kind of obvious that Pat can't break the death grip of the manufacturing people - after all it is that vertical integration that has brought all those record revenues in the recent years. Of course it has also caused Intel to fall that far behind.
There are a few contract fabs in the US but none of them are anywhere near the volume Intel will have to offer as 14nm lines become available for other customers.
Anyway, I don't understand your proposal. Intel is doing what it can. Other US semiconductor companies are doing what they can. Unless you want the government to pressure Intel to sell some of their 14nm fabs to companies who have an interest in contract manufacturing I suspect this is just the way things will go.
https://www.forbes.com/sites/tiriasresearch/2021/03/23/arizo...
Not sure if the author is simply reciting received wisdom of dubious accuracy. Perhaps some of those things are far more important than others--e.g. pre-existing talent and tax incentives.
Or maybe our assumptions are wrong. Last month I made a similar point as yours regarding water and nuclear power plants in Nevada, to which someone replied noting the Palo Verde Nuclear Generating Station in Arizona, the largest power plant in the United States, which sources its water from sewage. See https://news.ycombinator.com/item?id=26176034 and https://en.wikipedia.org/wiki/Palo_Verde_Nuclear_Generating_... In addition to providing an example of water utilization, I imagine the cheap power produced by Palo Verde probably also figures into siting preferences.
Arizona has so much water that historically it spent 2/3 of its water on growing water intensive crops like alfalfa and cotton. The nice thing about growing crops in the desert is year round sunlight allows you to get more harvests in. As rain damages cotton, the ideal place to grow it would be something like a desert with canals bringing in water from mountains nearby.
But semiconductor plants offer much better revenue per gallon of water than alfalfa or cotton, so it makes a lot of sense that Arizona is trying to migrate its water allocation to higher value-add industries, and of course the state would rather be known for semiconductors than for cotton.
In the early days of computers it made a lot of sense to co-develop IP and fabrication techniques, especially for CPUs. CPU IP was a way to move up the value chain and capture more $, and CPU IP had huge lock-in.
Nowadays better tooling makes it easier to develop chips, better software reduces architecture lock-in, and it's all about mass customization (of IP blocks) for thousands of specific use cases as the market has opened up and chips are in everything. The value chain has shifted and its more important to differentiate on fabrication than it is on IP.
In the short run x86 is a cash cow, but in the long run it steals focus away from pursuing the more optimal pure play foundry approach. Intel's main risk is being the worst of both worlds - less attractive IP and less attractive fabrication.
Since chips are so important there's also geopolitical considerations at play. If you want to build a semiconductor ecosystem in a region (like the US), you need contract foundries. If you just have Intel puttering along making their own stuff and ignoring others, you get a bunch of local chip designers having to outsource manufacturing, which creates supply chain risk. I imagine as Intel shifts it will get favorable treatment by US Gov't in the way TSMC does from Taiwanese Gov't.
Secondly chipmaking is not always the most environmentally friendly process, at least on a local level (Intel[2], AMD[1] have superfund sites at former plants, they aren't the only one), so I'm not sure people should want someone running one "from their garage"
[1]: https://cumulis.epa.gov/supercpad/SiteProfiles/index.cfm?fus...
[2]: https://cumulis.epa.gov/supercpad/SiteProfiles/index.cfm?fus...
3D printing is at a really neat early platform stage right now. Cool scene, lots of innovation.
I can see chip level “3d printing” or rather custom local chip fabrication as a waypoint toward the natural conclusion of all this:
molecule-level synthesis Neil Stephenson wrote about in Diamond Age.
Companies like Nikon and ASML, who make lithography machines and so on, are not really interesting in the garage fab space but that has nothing to do with Intel.
But regardless, most threads on HN allow for tangents to explore ideas. Even if the root fork from the topic appears unfounded.
I would love to see a 3 way competition between Intel, AMD, and Apple for consumer chips.
They're not interested in competing on other people's terms in commoditized markets. They sell luxury goods.
Apple owns like half of the consumer market, everybody and their mother has Apple hardware, so not sure how you would call that "luxury goods".
One of the reasons for Apple's success is that it's managed to pull off mass-market luxury better than anyone else.
Arguably, luxury items doesn't have to be exclusive, just overpriced.
Apple are a high margin business. I highly doubt they want to harm their gross margin, but its possible. Apple however have not been that successful co-designing.... well, anything. They are highly opinionated that they are correct and this has typically lead to them blazing new trails, but has also lead to mis-steps. For bespoke systems, that would rely on building what the customer asks for. Apple's generally isn't great with working with outside suppliers, generally trying to bring the work inside. Finally this would require apple to tie their hands (in the same way microsoft has) with compatibility to provide the long term support that the vendors require.
Apple would never become the suppliers the cloud providers want. The only way they would be chosen is if the product is significantly better then what otherwise exists. I can easily see Apple leapfrogging incumbent server vendors for performance or such for a short term, but I expect the others will catch up very quickly. Cloud hardware is already well integrated by companies motivated to eek out every little bit of performance (see facebook and the OCP). Despite being significantly more different from an engineering perspective, I actually think manufacturing cars is more similar from a business perspective for Apple.
Nadella is good only because his predecessor was crap. ( Sorry Steve Ballmer ).
I dont think they are in the same league. Gelsinger will be a far better CEO as this company roadmap has shown. Engineers alone dont make great CEO, that was the word Andy Grove told Gelsinger. You need a product person, with vision, strategy, engineering and business senses. And somehow they are a very rare breed.
Progress in chip manufacturing doesn't happen exclusively at the node size of the cutting edge. As the manufacturing technology matures, I'm sure we'll see advances across all the major foundries, even if they aren't all competing to be the first to a new node. And the fact that all of these foundries remain in business is a strong indicator that perhaps the most expensive, most cutting edge manufacturing process is not optimal for every single chip manufactured.
It's certainly valuable to understand the specific nature of their competition, but such conversation tautologically defines TSMC as not-monopoly.
Ninja-edit: And even if you want to restrict the definition of competition in chip manufacturing to only those foundries with cutting edge nodes, then Samsung's existence is sufficient argument against the claim of monopoly on that front.
"Another trust issue is competing with customers. Today’s systems companies are the fastest growing fabless customers (Apple et al) and who is one of the biggest systems companies in the world? Samsung. Which is why the majority of Samsung Foundry customers are chip only companies. Word to the wise for Intel Foundry Services do not compete with customers."
Intel foundry services must be a pure play foundry like TSMC in order to win customer's trust.
I mean one could write a thousand word essay lining these up from a geo-political point of view.
I am wondering if Apple would test IFS with their Modem. It make sense to have 2nd Foundry source, and Apple doesn't want to fund Samsung Foundry, NAND and DRAM. The best thing about all of these is the new IFS services, along with two additional Fabs meant lots more leading edge wafer capacity.
Then there is x86. All the essential x86 patents has expired. x86-64 was launched in 2003? I kind of wish they made a licensable "cleaned up" x86 and call it AE86 :)
If Microsoft can pay $10B to buy Discord, then can't Intel pay like $100B to get back on top of the semiconductor game?
Clearly the talent is there to support multiple cutting edge nodes developed in parallel. Whether Intel could afford to hire multiple teams like that is a different question.
Basically, Microsoft is just much much bigger and has much much more cash on hand and much much more ability to raise debt compared to Intel. All of these factors mean that relatively speaking, $10 billion to Microsoft is a sum that would barely even make a blip on their annual results; $100 billion is life-or-death for Intel. I don't think it's clear that Intel would even be able to scrounge up $100 billion if they had to.
Although, that raises the question of whether MS would be better off staying married to x86 long-term or moving in the direction of Apple Silicon / Rosetta. I'm inclined to think that they would be best served by sticking with x86 long-term for the sake of optimal backwards-compatibility, so long as there isn't some inherent reason for the x86 instruction set to be dramatically less efficient than ARM. I don't see why they couldn't ultimately catch up to or at least become competitive with Apple by pushing development and adoption of x86 SOCs alongside standards like Evo, which their taking over the business could potentially help accelerate.
[1] https://gs.statcounter.com/os-market-share/all/united-states...
I wouldn't.
My smart fridge also has a powerful ARM CPU and a touchscreen and a modern OS. Is it also a computer? Can I use it for productive work? Doe every wearable and IoT device qualify as a "computer"?
So sticking back to general purpose computers that are not locked in a vendor ecosystem and let you install and run whatever you want from whatever sources, Apple is less than 10%, so yeah, with ~80% marketshare Microsoft is basically a monopoly in that space.
For the chip design part, Microsoft to some degree is already doing this. Microsoft has worked with AMD and Qualcomm to design custom chips for things like the XBox and Surface devices, and word on the street is that Microsoft is moving into designing their own ARM chips top-to-bottom similar to Apple [1]. I think moving into custom chip design is no brainer for all of the tech players with a market cap > $1 trillion, and as far as I'm aware, most of them are already doing it.
The second part is the much trickier part. Actually getting into the fab business at a cutting edge process node is extremely difficult, because the fab business is both extremely capital intensive AND takes an enormous amount of time to build up. If Microsoft or any other tech player wanted to muscle their way into the cutting edge fab business, the requirement isn't a one-time $20 billion investment; it's $20 billion a year every year for at least a decade just to catch up. The catching up part is insanely difficult too; for starters, the EUV photolithography machines you need to even begin building a fab are made by only like two companies in the world, and both companies are backordered for years because of TSMC, Samsung, Intel, and others. Then, once you have caught up, you have to continue pouring money into the business forever in order to keep up. TSMC and Samsung and (up until recently) Intel are able to do this because of the sheer volume of manufacturing they do; smaller fabs that don't have the volume just aren't able to keep up because they don't have the revenue. The fab business is a business where economies of scale are really serious and really large, and I don't think Microsoft alone is at a scale large enough to for these economies of scale to start to take effect. Even established chip players like NVIDIA and AMD don't even consider themselves large enough for these economies of scale to apply today.
So the question for Microsoft (and really any fabless chip company) really basically boils down to: do they commit to $20 billion a year every year indefinitely until the end of time to build and run their own in-house cutting edge fab business, or do they just pay TSMC each year to manufacture for them, and thereby offload the risk and cost of the fab business? The overwhelming answer in the industry is: just pay TSMC. That's what Apple, Google, Amazon, NVIDIA, AMD, Qualcomm, etc. all do.
[1] https://www.theverge.com/2020/12/18/22189450/microsoft-arm-p...
Their only potential competitive advantage is if they close down Windows to MS-only chips, which I don’t see happening.
There's another option for Microsoft: invest $20B once in Intel, in return for some exclusive rights.
I think the entire point is that the fundamental thesis driving Intel's new strategy (and this is the same thesis behind TSMC, Samsung, etc) is that the cost of developing cutting edge process nodes has reached a point where it is beyond the ability of any single company to afford based on their own product volume. Therefore, if Intel wants to be able to keep up, it needs to expand volume by opening up foundry services to other companies, a-la TSMC. If this thesis is true (and over the past few years it definitely seems to be), then it explains why no individual tech player would want to get into building their own fabs, it also explains why TSMC's model is successful and why Intel is going after that same model now, and it also explains why no foundry would really want to sell exclusivity to any given single player.
I suspect large companies have too many branding people with too little to do.
Like the Xzibit song "X to the Z", which might have been good branding as it comes with a theme song
The last 6 years have proven that their process team is beyond wildly incompetent.
i don't think "nm" matter anymore. the profitable yield level is more important. Intel's Rocket Lake is still on 14nm. it doesn't look like Intel's 10nm yield is profitable.
We can't really expect supply chains to get back to normal and innovation to continue until absolutely all COVID restrictions are lifted.
>In EUV... we successfully increased our manufacturing output in 2020 to 35 systems, however due to fab readiness of our customers we shipped 32 of these systems
It seems they built EUV machines faster than their customers were able to install them.
Furthermore ASML insists the upgraded NXE:3600D machines will start shipping in mid 2021 as planned.