San Francisco’s Secret DC Grid (2012)
spectrum.ieee.org
spectrum.ieee.org
In the past 20 years with the growth of ISPs, telecom, internet infrastructure stuff, a huge percentage of it runs entirely from giant -48VDC battery banks, rectifiers, bus bars, fuse panels and distribution systems. In general as you get to the size of really big important core routers, DWDM systems and such, a lot of them don't even exist in AC powered versions.
The difference is that it's normal 3-phase AC power distributed to the building, and turned into DC within it.
The origin of this is within the Bell system and other similar legacy telco equipment manufacturers (Northern Telecom, etc), all of which standardized on -48VDC power systems more than 65 years ago.
It is just not apparent to most people how common and widespread -48VDC stuff is, since unless you work at the OSI layer 1 in the telecom business, you'll rarely have a reason to lay eyes on it in person.
48v is basically a voltage to avoid paperwork, while still being as high as possible to avoid spending too much money on copper.
A less cynical take is that it’s a safe voltage for people to work with.
Grab the same leads of +48VDC, but switch your hands, left lead to your right hand, right lead to your left hand. You will get -48VDC.
Hit us with those stats on people killed by touching 48volt systems. Compare that with people killed by AC at home.
Solar (DC) > AC Inverter > DC Converter > Device. (And in the future, there will be a home battery in there that converts that Solar Inverter AC back to DC, then discharges DC back to AC)
All the electronics, all the LED lights, everything that charges, even my car, all are native DC. What's stopping us from have a parallel DC connection for these things in homes that could be powered directly (ahem) via DC without the conversion?
High voltage DC transformers would require very modern switching technology, or a difficult and inefficient switch to AC and back again.
The OP’s argument is that solar power generation, plus the fact that most electrical consumption is now fundamentally DC-friendly (LEDs, electronics, electric cars, etc.), may change the equation. The concept of a whole-house rectifier is an interesting one, and something that is already used in some data centers. You still have the problem of different electronics wanting different voltages, though...
Three-phase motors are never used in residential settings, and most residential motors would be more efficient as brushless DC. There's no need for sinusoidal AC motors any more except in specialized industrial applications.
If solar and local generation are thrown in the mix, they bypass the converter and directly power the home circuit.
Why wouldn't this be more globally optimal?
edit: derped the converter
A DC distribution system in the home would require both a high power rectifier at the main panel to something like 125 VDC, then many smaller DC/DC converters throughout the home for your usable voltages like 5/9/15/20 V that are too low to be effectively distributed.
All of those things would need to be maintained and upgraded over the years, because there is no such thing as power electronics that last forever. After a few electrician visits, you might find that you haven't saved any money at all.
Even if you have solar, you still need a DC converter because it will not output a constant voltage let alone all of the DC voltages you need for your devices. And generation any further away than your own rooftop is going to need to be stepped up to higher-than-home voltages and then back down for use in your home - all of which is exactly why we currently use AC for distribution.
And even then, there's no reason such a rectifier module couldn't be a pluggable module. They still last 10~20 years, easily.
I don't see what all those low voltage rails should be for. Computers typically work fine on 300~350 V DC, and if anything, there is reason to go from 12 V to a higher supply bus voltage, actually deployed in some modular servers by now (with a 48 V bus between the local battery backup modules, AC-fed supplies, and motherboards).
Using high-voltage unnecessarily to avoid using a DC converter is also not going to save money. Yeah, you can use a 300 V DC motor in a coffee grinder, but why? It's just going to cost more money to make.
Source: I sometimes connect my solar panels direct to my AC wiring without an inverter, and my house works entirely except my washing machine and fridge (both of which have AC motors in). Even my vacuum cleaner works (although it's on-off switch doesn't work, since it uses a thrysistor!). Phone charger, laptop charger, oven, microwave, doorbell, furnace, routers, TV, monitors, desktop pc, all work fine.
If some country declared tomorrow that all electrical devices must accept AC or DC, not that much would have to change.
But a small AC motor (eg. a fishtank water pump) will burn out before the fuse blows.
Surge protector strips sometimes have isolation transformers. These will also blow their fuses immediately.
Hence you might as well take the opportunity and switch to a higher in-house distribution voltage than the typical 120 V.
And that 300 V DC motor may actually be cheaper, as you could run a BLDC driver directly from the DC supply with just minimal filtering.
The enhanced power density and copper-efficiency of these high-frequency 3-phase motors may make up for the cost of said inverter, even neglecting the considerably increased energy efficiency over a typical single-phase-capable "oldschool" motor.
There are solutions based on ZCS (+ZVS) (semi-)resonant switched capacitor topologies that could (technically) do this in essentially one stage. But because they are still somewhat recent and rely on either GaN enhancement-type FETs or low-average-blocking-voltage topologies that make use of e.g. small 5V-capable IC process nodes and some tricks to have the individual power transistors floating.
AC is easier to transform. Those transformers are cheap and rugged. DC is very difficult to monitor and control, especially in larger voltage and current levels.
Long-range high-voltage DC (HVDC) interconnects are being discussed in Europe, and have already been widely deployed in China. For local (100km) connections AC is still used almost exclusively, only exception being for some underground cables where induction losses would be too high.
https://upload.wikimedia.org/wikipedia/commons/6/6d/Electric...
Additionally the capacitive losses of an undersea HVAC cable are prohibitive, leaving only HVDC as an option.
They're loops of increasingly expensive wire around a core, and they take a lot of it.
Why not treat the exception as the exception? Appliances might consume disproportionately more power, but they're much more static compared to the variety of devices frequently plugged in and out of a home's sockets, most of which have to lug around an inefficient rectifier with them.
In theory, we could use high voltage DC, but then each appliance will still need something to drop the voltage.
I personally like how USB is becoming the low voltage standard. You can find outlets with USB built in.
Are the "most" important, IMO
Also, power balancing via frequency-tracking is fairly easy. I guess you could just rely on voltage targeting for the local level (up to an apartment complex), and do something else to handle distribution infrastructure.
But yes, there is nothing fundamentally stopping you from putting separate 300-ish V DC wiring in your house and feeding that directly to compatible switched-mode power supplies. Rule of thumb: universal (120-240 V) supplies that don't need to be switched between low and high range can handle the current in the input rectifier (you'd only use 2 of the 4 diodes, but at 120 V they have to handle double the current anyways), but active PFC could get confused.
If you have fixed ceiling LED lighting, you may be able to re-wire it for series operation, but that requires sufficient understanding of the isolation voltages between cases and input connections. In the end, there would be a DC to DC step-down regulator. E.g. Meanwell has suitable LED drivers in their catalog that officially take ~300 V DC.
For the solar panels, you'd just need a high voltage DC MPPT, likely a step-up converter for ~320 V DC (~230 V AC peak).
Theoretically such a DC supply could be provided by just rectifying a 3-phase supply in star configuration, as that would get a decent power factor (actually better than most passive PFC SMPSs) with just 6 diodes (and 9.5% RMS ripple). There is a related configuration that needs a transformer and uses 12 diodes to get 1 % RMS ripple, but as I just realized, they produce too much voltage for the somewhat-common DC-tolerant SMPSs: 538 V DC from a 3-phase 230 V (phase-to-neutral) AC supply.
You'd need active PFC or a transformer to get decent power factor at compatible DC voltages.
Just to be clear though: the solar panel wants to feed a switching regulator for MPPT, even if you specially configure it to supply some LEDs straight from the outdoor sun (no battery buffer, brightness fluctuating accordingly).
You could however totally shift that MPPT switching regulator to the battery charging, so your computer and LED drivers take the raw panel string voltage, as they have internal regulation. The MPPT would likely still have a current sense shunt at the panel output to accurately perform it's MPPT duties, but that'd be faulty if it'd get toasty (precision and heat don't like another).
DC is dangerous. Anything above 100 Volts is risky.
Most home lighting and fans can be run with 48 Volts though. So we could have separate wiring for appliances and low voltage DC stuff.
And it is also possible to run pulsating DC.
You need about 4 times as much DC current going through the body compared to AC. 220Volt DC is safer than 220Volt AC. This is in part because our body (specifically the heart) can handle a constant voltage shock much better than a constant frequency interfering with the nervous system. When you get hit with DC, all your muscles contract once, then adapt. When you get hit with AC, all your muscles contract 50 times a second. In fact the IEEE did experiments, concluding that it's easier to let go of a possibly lethal DC source than an AC source for this reason.
Additionally, the human body has a higher impedance to DC than to low frequency AC. So you already need more DC voltage to induce the same current.
https://www.ledsmagazine.com/leds-ssl-design/thermal/article...
On top of that, high-voltage DC is quite a bit more dangerous than AC - it is much better at generating sustained arcs that are very good at catching things on fire.
Also, most devices have to internally change voltage for various elements anyway. So we do already have tons of DC-DC converters in everything.
Another important advantage of DC only grid: it is smooth.
DC from AC has lots of fluktations(because AC always goes up and down), which of course most device expect that and sensitive electronics like in hospital, does not run on the ordinary grid for that reason. But it would be nice if also common devices can have stable electric input. Who knows, maybe quite some tricky computer bugs or hardware failures have their root in this.
Another aspect of DC: it does not constantly creates a changing magnetic field arround it, like any AC power line does.
DC - AC - AC - DC has the advantage that you can use a transformer to shift voltage levels, which does this very efficiently, usually between 95% and 99% of the energy is passed along.
A DC-DC converter on the other hand usually will top out at 90% in deal conditions, thyristors seem to be able to do 95 maybe 98%, but those only become economical in the megawatt range. You loose more if you want this to work bidirectional (ie, you can feed energy from both sides of the converter).
There is also some other issues that DC brings along, if you were doing it on a household scale, you'd have to worry about magnetic fields in the house significantly shifting, DC cables can't be safely cut from power as easily as DC (it will ark and it will not stop arking until interrupted, you need special fuses, AC stops arking on the 0 crossing), switching heavy DC loads can cause cables to jump at much lower wattages, etc.
Additionally, DC only grid would not be smooth. Every device that joins or leaves the grid will cause voltage fluctuations. It'll maybe be smooth within 10V or so. Within that it'll be moving fast.
For bigger grids there is also the disadvantage that it's rather difficult to sync up a DC connection. Worst case you get a lot of current until the grid normalizes. On AC grids you only really need to synchronize the frequency, then you can connect and any currents should seize over the next zero crossing.
You mean every time gets switched on or off? (or changes in device energy demand)
But with AC the magnetic field changes constantly all the time. That sounds not better. Or is it, that the constant change is pretty much constant, so the effective influence on other devices is lower?
A DC wire will constantly produce a static magnetic field. With only a few kilowatts, you can probably measurably shift a compass needle within your house, since all your wires will necessarily have to form a loop (positive and ground).
Magnetic fields aren't created by shifting the DC voltage or current, they're created by current flowing through a wire, AC just has the advantage that 20ms later, the field goes the other direction so few things care.
What will happen when DC load shifts is that the magnetic field changes and it'll dissipate or absorb power from the DC line to do so (Relays require you to put in a diode so that when they are switched off, they can dissipate the stored field energy safely without damaging electronics. This dissipation happens at much higher voltage levels than what induced it and is of opposite polarity to your input voltage.
IGBTs and SiC are plenty economical for boosting and bucking in the kilowatt range. For very light loads (like inside the home), switched supercapacitors would work fine and are quite efficient. The need for a big spool of copper is over.
Yes. Dramatically better. Overall efficiency could move from 60-70% to 95%.
That said, lots of people use 48V wiring for things like LED lighting and home audio. It makes perfect sense for those applications.
And that's not even getting into 240V appliances like dryers, ovens, cooktops, and (increasingly) EV chargers.
The (e.g.) newly released VW ID.4 can charge at up to 11 kW, which at 240V, would use 45.8A, but (IIRC) you can only use up to 80% of a circuit, so you would need wiring that could handle ~60A. At -48V, we're talking >200A: those are some thick cables (or a busbar).
So you need high-voltage (i.e. >48V) into the home anyway.
I doubt this is possible in a country so democratic. For the same reason you can't really switch to the metric system: you will have to convince the people the change is worth the inconvenience. The value of it is only obvious to expert engineers and economists (and some geeks like us) but they won't make the decision because ordinary people won't vote.
Anderson powerpoles please. They are hermaphraditic so you don't have to worry about which end is the plug or socket.
Much rather just move to some sort of USB-C reversible socket design.m
For power outlets you probably need at least 12 gauge wire and 48VDC. And we need a new standard DC smart outlet that can negotiate with the load and locally buck the voltage down to whatever the load needs.
All this is easier with new construction than with retrofitting of course. Then it's a chicken/egg problem: We need lights and appliances built for this infrastructure but we need the infrastructure before anybody will build devices for it. The solution is to build bridge devices that can replace wall warts that negotiate with smart outlets. Lights are trickier: Someone's going to have to build "raw" LED "bulbs" that assume the power supply will be added elsewhere.
I've already started retrofitting my table lamps but the rest will be harder.
AC is safer for humans, especially at high voltages. DC causes muscles to clench onto whatever the person touched, while AC makes you kind of jump away a bit more.
AC works with the rest of the power grid: synchronous generators, transformers and other heavy-duty equipment all rely on AC. DC alternatives are much more complex.
Edit: ah, I see you're not necessarily proposing we get rid of AC. In that case, having two systems would be complicated.
San Francisco’s Secret DC Grid - https://news.ycombinator.com/item?id=13615142 - Feb 2017 (5 comments)
San Francisco’s Secret DC Grid - https://news.ycombinator.com/item?id=6823973 - Nov 2013 (44 comments)
With so few customers (and no new ones allowed), it’s not surprising that the DC distribution system in San Francisco isn’t widely known, but it’s not a secret.
Regulated electric utilities like PG&E provide their services pursuant to tariffs, and this is no exception. See Tariff A-15, “Direct-Current General Service,” on the PG&E website:
https://www.pge.com/tariffs/assets/pdf/tariffbook/ELEC_SCHED...
They just raised the rates (again), too.
> If a winding drum’s control system fails, its motor can drive the elevator through the roof, according to San Francisco–based elevator consultant Richard Blaska.
At least that seems to be a standard https://en.wikipedia.org/wiki/25_kV_AC_railway_electrificati...
Why not turn AC into DC right near such an elevator?
An elevator might be 25 HP(https://www.ecmweb.com/content/article/20888237/controller-r...) - that's ~20kW. A 20kW DC power supply might cost $10k-$20k at most.
How many people do the grid have to employ every year to maintain this grid?
I couldn't let this line slide by without raising it. I hope it doesn't impugn the credibility of the rest of the article.
There are a few high voltage DC transmission lines, and more planned or proposed, which allow for much greater control of power flow in a network. Places with high penetration of renewables and relatively low demand (like Iowa, for instance) could see value in more directly exporting wind power, delivered to the point of load (say, a population center like Chicago). Designing AC transmission for such a project would be more complicated due to the way power flows around AC grids.