Agreed that it's not a good practice security wise. This is what I argued against when the initial request was made (we also had over the air upsates) but it was interestingly the _most_ "security conscious" customers that had requested this - they specifically wanted us to mail them either replacement microSD cards (the disks on the machines) or USB sticks. The machines themselves verified the contents and we also offered a way for customers to download the images directly and verify, but most customers just opted for snail mail. /shrug.
Several of these companies also had strict email attachment filters that we were instructed to get around by just appending `.allow` to the filenames. There was tons of this type of stuff that we encounted which really highlighted that corporate security at many companies is just theatre.