Deep geothermal energy is poised for a big breakout
vox.com
vox.com
By way of example, I was working on a geothermal plant in Alberta that would generate 5MW and cost $60 million (CDN) to build. Similar heat can be found everywhere at surface, especially in Alberta which has a heavy industrial base. Harnessing the heat from industrial sources is exactly the same as a geothermal plant: only the source of heat is different.
For example, I scoped a project on a natural gas pipeline compressor station. It used a RB211 gas turbine to drive the compressor. Capturing the waste heat from the exhaust stack of that engine gave us 7MW of net generation, at a cost of $30 million, and much lower operating expenses to boot.
58% of the energy we generate each year is lost, much of it (upwards of 20%) as industrial waste heat. That's terajoules of electrical generation potential globally, just from the easily captured stuff.
It's not exactly like geothermal energy, because you have counterparty risk in that the cement factory (or whatever) might close. But the tech is identical to geothermal, and there's no exploration risk or digging expense.
A 7MW plant doesn't sound like much, but if you're cookie-cuttering 9 of them along a line, costs come way down since they're all essentially identical. I did some back-of-the-envelope calculations and if we did all the larger (over 15000hp) natural gas compressor stations in the US and Canada, we'd be looking at something like 42TWh per year of generation. That compares to 68 TWh for all deployed utility solar (2018 tho). That's just gas compressor stations, which are about 15% of the industrial heat generated in the US.
The problem, as always, is that jerk Carnot and his limit. Most accessible geothermal fluid is <150C except in very geologically active areas. That puts a pretty hard limit on plant efficiency.
How high of a COP would it take to make a heat pump a feasible way to make lower temperature waste heat a source? Or is this where the thermodynamics breaks down?
There are a lot of other industrial processes though that don’t do any heat capturing.
Something left out though is that you might have lower capital costs but if you try tacking a power plant on somebody else’s factory, they’re going to want a cut.
Efficiency is dictated by temperature differences, you get a bigger cut for less investment when the temperature difference between heat source and environment is largest.
Not to imply that "just heat energy" is useless -- https://en.wikipedia.org/wiki/District_heating is the term for using waste industrial heat to heat up homes in the surrounding areas. More common in Europe and Canada than the US I believe.
Cogeneration is when the concept is used specifically by electricity plants. It's used mostly in places that have need to generate their own electricity and heating like college and hospital campuses -- by harvesting the waste heat for another localized purpose, it becomes cheaper than relying solely on the grid.
Something like district heating has much higher infrastructure and coordination costs, but compared to an electricity conversion of only 20%, it's interesting to think about how other applications could have potentially higher efficiencies from that same waste stream.
Anyone know if there are examples of industrial parks that have been designed with waste stream "stacking" in mind? Instead of converting exhaust to electricity at 20% efficiency, could that power production waste heat be sent to something like a kiln or a chemical producer that needs heat as input?
The best use of heat is as heat, without converting it. The problem is that heat doesn't travel very well, 5-8 km is really the practical limit before insulation costs swamp revenues. And a lot of industrial heat is too far away from a viable user of that heat. If the facility can use the heat internally their process engineers have already incorporated that (through pinch analysis etc).
We have one project now where we're replacing a heat exchanger that is supplying process heat from the exhaust with a power plant, but then using the waste heat from the power plant (still 80% of it left!) to replace the process heat. Overall efficiency will be around 60%.
Harvesting an industrial plant's own waste heat isn't going to power the industrial plant, and thus, you still make them rely on burning some other fuel that would otherwise not have to be burned.
There may just be no other reasonable way to recover energy from some processes, and in that case building a heat recovery power plant is probably a good idea.
Also: Geothermal is not free, only the fuel is free. The cost of every electron has to account for the cost of building the plant.
As such, in some sense, with geothermal energy there is no notion of "wasted" power as far as the environment goes. Even if you leave your heaters on unnecessarily, you're just letting the same heat out from your living room instead of letting the same amount of heat escape directly from a fumarole. The heat will have been released either way, and whether you leave your heater on or not only changes where the heat gets released from.
Whereas if you were using, say, nuclear power, leaving your heaters on means that you are wasting nuclear fuel and generating heat that wouldn't have been released had you turned your heaters off.
There are so many things you could run off of even 200F, like drying systems or counterflow heat exchangers. It may be that materials and handling limitations as you go up in temps outweighs the effort to extract.
Would be more economical if fuel or emissions were more expensive.
Yeah, there's no free lunch. You could use the low-temperature waste heat to pre-heat the working fluid for a combustion-based system, but using a heat pump to increase the temperature will cancel out the efficiency gain from having a higher temperature for the heat engine.
It's not that you can't. But you have to coordinate with another party, particularly if you're generating large amounts of energy this way. But the grid is evolving towards increased storage to accommodate renewables, so this will mitigate the impact of shutting generation down to run maintenance on the heat source.
But if we don't want to couple random industrial plants to the supply side of the power grid, I wonder if we couldn't be using this with some self-contained carbon recapture devices. Heat -> power -> less CO₂ in the air. If that kind of tech will ever be workable, that is.
All this to say, when I put my software engineering hat on, I'm starting to get sick thinking of all that capacity being wasted.
It seems like the only reason a setup like this would really make sense is as an efficiency improvement for the industrial customer. Maybe financing for these types of upgrades is hard to come by, in which case it kinda makes sense to have a 3rd party own and operate the equipment. But that seems like a short term niche. As soon as it is proven and de-risked financing should be quick to follow.
It's like if you invested in a system to get energy back from you car exhaust, but then the next model year is so much more efficient as to make the tech obsolete.
That's roughly the load of an electric train. Eurostar are 16MW.
It's also the sort of problem that batteries providing grid stability services help a lot with.
For larger stuff my favourite company is Exergy (www.exergy.it). They resurrected a format of turbine - a radial outflow configuration - that lost to axial turbines in the early 1900s, recognizing that it had special advantages when used with organic fluids rather than steam.
the main issue here is actually such a low efficiency turbine - an efficient one wouldn't have such an easy capturable exhaust heat to start with. One can understand that a gas turbine on a plane for example has weight limits so you can't tack on additional turbine stages, etc. to increase efficiency, yet for ground based it would only be about increased capital costs of such a turbine - so that means that running inefficient turbine is cheaper, i.e. the energy/fuel is still very cheap.
You're absolutely right about the efficiency being just fine -- especially when you're a pipeline company and you just pull fuel for free out of the pipeline to run the turbine. That's a big reason why these companies haven't built these plants already.
yep. The situation here and globally would be completely different if to the price of fuel, however low one can get it, the price of the emitted carbon were added. That would in particular have leap frogged our civilization efficiency.
When the gas is essentially free, there's not much incentive for efficiency, but they could have powered the compressor with a smaller yet more efficient combined cycle system. If you can economically extract power from a powerplant's waste heat, the original power plant was suboptimally designed.
So is it possible that with some significant engineering advances the costs would go down and generation would go up quite a bit? To me the article is suggesting research investment to improve the materials and technology to go deeper less expensively.
Can you provide any insight into the feasibility of that type of research paying off? Do you know of any promising techniques, materials, designs? Or maybe you feel like they are insurmountable challenges? Thanks for any details.
Companies like Eavor claim a closed loop in impermeable rock will work, but then you're limited by the thermal conductivity of the rock around your pipe. You can only pull out as much heat as can flow through the rock around the pipe. Our simulations on Eavor's system showed they would work for about a couple months before they started dropping off.
Fracking seems like a more promising avenue, and it might work. A ton of political challenges there though.
The radiator design is interesting but ultimately it's a heat sink and power output will be limited. Initially I bet the power output is great, and as the area cools they tap it out. Who knows how long it'd last, you'd think the higher the power capacity the faster it would cool down underneath.
So really you need to be able to build new mines cheap enough to justify doing such a hard mine knowing it'll only last for 22 years.
Aerogels 0.024 W/m·K
Aluminum 240 W/m·K
https://en.wikipedia.org/wiki/Caprock says that sandstone is a common type of rock there, and has a thermal conductivity of 2.4 W/m·K
So I guess on a log scale it's half way between! So I guess imagine it's drawing heat from a source that is 100x smaller cross section and made of aluminum. Not that that is particularly helpful...
If you want to move heat from point a to b usually you want to use a fluid. That why I tend to assume for geo thermal plants you want to drill into rock where there is a lot of hydrothermal action going on.
Something absolutely weird is Japan has basically zero installed geothermal power.
I'm not sure if you are unaware but:
"In 2007, Japan had 535.2 MW of installed electric generating capacity, about 5% of the world total."
https://en.wikipedia.org/wiki/Geothermal_power_in_Japan
Which sure, is the total equivalent of like two nuclear cores so small by any absolute measure, but they seem to be trying?
https://www.dcwater.com/whats-going-on/news/dc-water-leverag...
Though I wonder if there isn't an opportunity to sequester a lot of carbon being missed by digesting sludge instead of ... say, dumping it into a deep injection well.
https://www.ebmud.com/wastewater/collection-treatment/wastew...
The quantity of heat may be comparable, but because of wide area of distribution, it is not practical to tap it. By wide area, I mean the various sources of heat in any industrial plant.
Also, industries would not really prefer if you want to have equipment to tap waste heat at various points in their shops.
Even in the example you give, of a turbine outlet, it is economical and practical, only because the heat is concentrated in the exhaust. However, most plants that have turbines, do recoup energy from turbine exhausts.
Personally, I think residential solar is less preferable than commercial installations where you can benefit from greater centralization, but that said, residential solar seems to have done fine.
Now on the other hand, solar has less moving parts, so the reliability is greater and the distributed nature may be less important.
Residential solar will definitely reduce load and transmission losses. However a broad strategy must be required by governments to plan and establish solar plants.
For example, it makes sense to have a coherent solar planning policy taking into account the huge consumers of electricity (cities and industries) and planning solar plants near them, reducing the losses in transmissions (which can go upto 33% or more). Additionally, if the production and consumption are close by, transmissions can be made with lower voltage and higher currents, perhaps even HVDC, to unlock even more efficiencies.
i.e. build a nuclear power plant near the coast, use piped in sea water to cool it, use hot sea water to desalinate with heat gradient
https://news.usc.edu/86362/fukushima-disaster-was-preventabl...
(There's more to it than this, of course, but it's an accurate first-pass summary.)
In metro areas the required scale is different... Eg here's a 100x bigger (150 MW electricity + 350 MW) district heating generating CHP plant in Stockholm, serving a fraction of the city: https://dcd.events/conferences/energysmart2018/benefits/visi...
With geothermal the innovation is not necessarily in building huge plants in geologically unstable areas, which in other places indeed requires drilling quite deep, but in using heat pumps to work with small temperature differences you get by digging only a few tens to hundreds meters deep. This is currently quite popular in northern Europe as a way of cheaply heating/cooling houses and reducing cost relative to burning natural gas. The main cost is putting pipes in the ground.
In any case, the main challenge with any energy generation project is cost and amortizing that over its lifetime. There are a few things on the market that have come down in price by orders of magnitude and are on track for more improvements in the next decades. This puts any predictions about cost and profitability at risk. In the case of coal, people came out on the wrong side of the equation and a lot of plants are being shut down ahead of their scheduled end of life. IMHO the same will happen to gas plants in the next decades. That makes investments in large scale geothermal very risky. Which is perhaps why there is far less of it than you would expect given that we've known how to build such plants for a very long time.
The combination of cheap storage and low cost solar panels or super efficient 10-20 MW wind mills is becoming quite hard to compete with and you see this stuff popping up in formerly very fossil fuel friendly places because it makes sense right now from a cost perspective. Even Iceland is investing in offshore wind.
I think you're right though, there is a lot of untapped waste heat out there.
And by "make the economics work" I'm not talking about excessive returns. I'm talking about a <10% rate of return, getting the investment back in 10-14 years.
There is a lot of talent available, and one of the drilling companies (Beaver Drilling) has made themselves the spokesman for the geothermal industry. That's what got things moving with at least the government paying lip service to the industry. I left just as Beaver was stepping in, though.
As for costs: so many of the drilling costs are fixed - material costs for casing, consumables like drill bits and drilling slurry. Labor might be down but it's still several million dollars per hole.
This is not covering back-yard geothermal for home cooling/heating.
I had no idea such a small amount of the earth’s heat could be harvested to satisfy all of humanity’s energy need (assuming humanity doesn’t start doing stupid things when we have access to unlimited energy...)
You're not wrong, that just seems to be the way we get around constant disambiguation. I was the CTO for a Canadian geothermal company.
[1] https://www.eia.gov/electricity/state/california/
[2] https://www.energy.gov/eere/geothermal/geothermal-faqs#:~:te....
I also wonder how deep would be sufficient to "dump" nuclear waste. I would think once you get to a sufficiently viscous level, heavy-element nuclear waste would slowly descend into the core.
What could go wrong?
It might alter or stop the geysers though, so it isn't going to go anywhere.
[†] https://www.bbc.com/future/article/20170817-nasas-ambitious-...
1: https://www.discovermagazine.com/planet-earth/no-nasa-isnt-g...
Finnish Energy company ST1 is about to finish construction of 40MW geothermal plant near Helsinki, Finland. They've drilled to depth of 6.5km.
It did not take long for the human race to start being a major force on the planet after we started agriculture.
Uranium and thorium are highly concentrated in the Earth's crust, btw, relative to the rest of the Earth.
[1] https://en.wikipedia.org/wiki/Earth's_internal_heat_budget#G...
https://en.wikipedia.org/wiki/Staufen_im_Breisgau#Geothermal...
https://www.thelocal.de/20170818/this-historic-german-town-i...
To my limited understanding, this could have been prevented by a better geological survey.
[1] https://www.usgs.gov/natural-hazards/earthquake-hazards/scie...
I also believe, that we actually deplete both deep heat, and deep coolth. Deep heat, you have to keep expanding the deep heat extraction zone or create pumped states in a wider area somehow, Coolth: London underground was lovely and airconditioner cool, it now has 100+ years of soaked in heat and is significantly hotter than it used to be.
So no, the subsurface will not cool over time (except with some crackpot "technologies" like one mentioned towards the end of the article that rhymes with "never"). It's actually harnessing the radiation of the earth's geology.
There are some places where power is extracted faster than the geology can support. In those cases electrical generation tapers off. This is happening in Turkey for example. But it's because of greed, not because of anything inherent in the technology.
And a fun old documentary about the building of part of the underground: https://www.youtube.com/watch?v=GwRRSJ_wtIg
It's true that in the early history of the Earth there would have been heating from gravitational contraction of the protoplanetary disc. But as soon as the Earth swept its orbit of material this source of heating disappeared.
There's an interesting footnote in the history of physics where gravitational contraction was the proposed mechanism for solar luminosity: https://en.wikipedia.org/wiki/History_of_Solar_System_format...
> Wouldn't the equilibrium temperature be both a function of energy in and radiation rate (which is also a function of temperature?)
Exactly, and since we're not changing the energy in (that energy is going to reach us whether we pump it up or not), and thus the equilibrium does not change.
Where else can all that generated energy go other than up?
My explanation would be correct if the earth is in equilibrium and there is no primordial heat left and all heat comes from radioactive decay, but surprisingly (to me at least) that is not the case. About 1/2 of the heat flow from the core to the surface comes from primordial heat.
I'd say solar will also add some heat to the atmosphere because they reflect less sunlight than the surface.
Of course, in the big scheme of things this is all pretty irrelevant unless we keep on exponentially increase our energy usage. The greenhouse effect of CO2 is a few orders of magnitude higher.
> The Earth receives 174,000 terawatts (TW) of incoming solar radiation (insolation) at the upper atmosphere [1].
> The flow of heat from Earth's interior to the surface is estimated at 47±2 terawatts (TW) [2].
Much of heat flux happens in ocean where crust is thinner.
> The Earth's crust ranges from 5–70 kilometres in depth and is the outermost layer. The thin parts are the oceanic crust, which underlie the ocean basins (5–10 km) [3]
Earth radius is 6,371 km, Earth core radius is 3,485 km, world deepest borehole is 12 km [4], they are not going to pump energy directly from the core.
World energy consumption is 18 TW [5].
We would live in a different world if balance was different. No seasons and climate zones if internal Earth energy was comparable to Sun energy. Tropics near power plants if human consumption was comparable to Sun energy.
[1] https://en.wikipedia.org/wiki/Solar_energy
[2] https://en.wikipedia.org/wiki/Earth%27s_internal_heat_budget
[3] https://en.wikipedia.org/wiki/Structure_of_Earth
Waste heat radiates into space fairly readily, especially at night, so at the rate we currently use energy it’s not a significant factor compared to the incredible amount of heat that radiates down on us from the sun.
However, it would be a very small increase to a very small source of heat. Underground heat in total is only about 0.03% of total energy budget at the surface.