Thousand-year-old mill has resumed production due to demand for flour
foodandwine.com
foodandwine.com
So there's a Michigan startup that makes... bamboo toilet paper. I don't know what kind of demand there is for bamboo toilet paper. A week after toilet paper became unavailable at any price they got a story written about them. They were having a warehouse sale where you could pick it up at the plant.
The next day the paper had a picture of a woman in a brand new Mercedes full to the brim. She couldn't see out of the back window, the passenger seat was full and she had some on her lap! Now apparently they're selling it as fast as they can make it as long as their bamboo supply holds.
I know someone whom I believe is an investor and I will check in with them later this summer. I am curious once the shortage is over and the supermarkets are stacked to the ceiling with Charmin will they still have a business?
Will people develop a fondness for bamboo toilet paper? If they do that founder will have the pandemic to thank.
Wrt. the original article - cool, the [cold] stone grounded flour is better then the industrial fast (and importantly - hot) crush which thus affects the floor's carbohydrates state (and resulting yeast action, etc.).
Marketing rayon as bamboo in the US is a labeling violation enforced by the FTC.
So about 4 weeks ago I orders from gono2. They aren't taking more subscriptions, but will allow one-off pre-orders for when they have stock. I have an order coming in about 2 weeks, and we hopefully have just enough to make it til then. If not, we have baby wipes for our young'un in diapers that will see us through.
1/ our city has an industrial wheat varietal breeder that makes a novel new brand based on Paragon,
2/ it also happens to be grown on an organic farm just west of us,
3/ and is milled and distributed by a nationwide famous windmill about 20 minutes to the north east.
It’s a whole little world of actually quite new tech in the area I had no idea existed, with this weird overlap with technology hundreds and thousands of years old.
But I think they are missing out on listings for products, resource, or manufacturing inputs & waste connecting angle that would be really interesting. The best thing they have is maybe industry category keywords.
The more people pile into a gym there becomes a point of declining value because you can't get on a machine and the room gets stuffier, conditions worsen.
I think not finding other value enhancing propositions for the yellow pages is mostly about brand stagnation.
I'm not sure this is true. Zero marginal cost for usage does not create an opportunity for profit. How could it? Selling ads for your pages filled with ads?
Regarding driving down future demand: not likely more than in the very short term... flour has a fairly short shelf life. Have you ever used/tasted rancid flour? While it's not the end of the world, it's not something most people are likely to want use in a recipe more than once given a choice.
Based on?
> not likely
Again, based on what? Your intuition? You have some data correlating flour purchases with people unable to bake (and apparently unmotivated to use a search engine or read expiration dates)?
Storing flour in a sealed container extends its lifespan. Freezing it even more so. Anyone can easily learn these facts if so motivated.
Listen, I don't want to over-generalize but I've seen this on the Internet about the most mundane of skills: cooking, baking, doing your taxes. They're all just instruction-following. Sure the upper limit on the skill level is high but basic competence to get a usable product on all of them is like at the level a twelve-year-old could do it if they had the motor skills.
There are lots of people using flour who didn't before, but lots of it is going to go to waste.
I’m keeping my freezer space for the stuff that actually goes bad.
But ya, aflatoxins are nothing to mess around with.
I also make bread, and you can be sure that I keep it in a dry place and make sure it smells fresh whenever I use it, even though I have no idea if moldy flour has a smell.
Edit: We, of course, could not find any at the groceries, as of a few weeks ago. So, instead of buying two ten-pound bags, since none were available, we went to a restaurant supply store, to buy a fifty-pound bag... There were no lines, no shortage of product on the shelves, and if they sold it in smaller portions, we would have happily bought less.
On the bright side, we are now a strategic flour reserve for our friends and relatives.
The larger of a batch you have, the more likely there are eggs in there. Most bakers, pizzerias, etc. will use the flour fast enough that they won't hatch, but a home baker might not be so lucky...
However, think of the OCD crew that are normally the only ones buying hand sanitizer. Us flour buyers can improvise with store bread but the OCD people must have had it hard when their essentials of hand sanitizer and toilet paper vanished from the aisles.
This is like having backups and disaster recovery in IT. You spend resources on it, but get nothing in return. That one time things do go wrong though it can literally save your business and you'll be happy to have had backups and recovery in place.
I think that people's fears of a lack of food in first world countries are overblown, but people are still afraid.
So let's say things have collapsed to the point that all the bakeries or supply chains leading to you are now out of commission. It's time to bake bread and you have flour. Do you have yeast and other ingredients already? They're already in shortages too. Is your water service and electricity / gas still working? Do you have experience baking bread, or access to a recipe book, or is your Internet service provider still operating? Okay - let's say the bread supply has collapsed completely and all of these things are still working out for you - great - you can bake some bread! But honestly, even that's pretty lucky. You might be eating cold gruel with water from the creek, if you even know that's a thing.
But wait! There's more! All the supply chains near you have just collapsed. Everyone's going hungry once they've gone through their 2 (or 0) bags of flour. Is your house about to be looted? Can you secure it? Are the phones and police dispatch still working? Do you have anything else to eat with your week's supply of bread? Are you even emotionally prepared for what life is like now if things are getting this bad and you just now decided to have some extra flour on hand? Wait - is that a fever and non-productive cough you're starting to feel? What are you wiping your ass with!?
If all you have in mind is last-minute hoarding of a few staples, you're contributing to a wider short-term problem and your staples won't keep you sane and healthy very long. If you're bored in quarantine, now's a good time to start planning to be more prepared and self-sufficient for the next event.
Cinnamon is also not the best suggestion- there is a very good reason spices were considered a luxury, as they aren't truly necessary and rely on being transported long distances.
Baking powder is a reasonable suggestion, as it stores essentially indefinitely. Making it is theoretically possible, but it isn't a project I'd recommend for an inexperienced chemist. Although if things are at that point, bread likely won't be your highest priority.
Sourdough would be a viable suggestion, there is a reason the miners in the Yukon gold rush used it. It can be made with ingredients that can be locally sourced/grown nearly anywhere. However, it does rely on refrigeration.
Truly thing you can make quick breads pretty easily and without any work at all and the goods for it will last ages. Even flour.
Actually, the modern freezer will keep you safe and secure for ages.
All you need is electricity and you can outlast any temporary supply chain stall with this stuff. People buying flour are perfectly fine.
It's okay to be annoyed that people are making it hard to practise your hobby. Just sounds silly when folks try to make it out to be some irrational thing that other people are trying things.
To be fair, I was coming from the viewpoint of not being able to find things long-term and using what you can grow and source locally, but that isnt practical for people who live in cities.
> Do you have yeast and other ingredients already?
Yup.
> Is your water service and electricity / gas still working?
We've got two camping jugs full of water that we keep full (20 gal each?) and change the water out of at least every 6 months. In the summer they're drinking water for the cabin, in the winter they're for emergencies.
I've got a 3kW generator that I use for field work, and a 30L jug of fresh gas. It gets used in the field all summer and tucked away in the winter.
> Do you have experience baking bread?
It's fun!
> Or access to a recipe book?
Stored locally on my computer, and the favourite recipes are written on recipe cards because I'm scared to get water in my laptop or iPad in the kitchen :)
> or is your Internet service provider still operating?
That's probably the trickiest of all of them. If both the cell network and the coax network go down here, we've lost communication other than the short-range 2m ham kit (also a hobby)
> You might be eating cold gruel with water from the creek, if you even know that's a thing.
For the first while, at least it's going to be hot gruel. My portable hiking stove and pot are nearby along with the sleeping bags and tent. Because I like camping :). I am going to go look up a gruel recipe here though!
> But wait! There's more! All the supply chains near you have just collapsed. Everyone's going hungry once they've gone through their 2 (or 0) bags of flour. Is your house about to be looted? Can you secure it?
Secure it permanently? No, probably not. Secure it well enough that looters would go elsewhere for the time being? Yup. At that point we'd be packing up to get out of dodge and head to the cabin or farm.
> Are the phones and police dispatch still working?
That definitely seems like a weak link. Around here there's been a huge push to move all of the existing copper landlines to fibre or coax, with battery backups in peoples' houses.
> Do you have anything else to eat with your week's supply of bread?
Kraft Dinner, canned chilli, and a bunch of home-canned vegetables (it's fun!).
Longer term, it's going to depend quite a bit on what time of the year it is. There's a root cellar at the family farm that is full at the end of harvest, and there's fresh veggies all summer. I've got about 80 rounds of .308 (I hunt, it's fun!) for big game, about 100 12ga birdshot rounds, and about a bazillion rounds of .22LR for smaller game. Father-in-law has a grain bin full of lentils I think, although I don't know if there's any specific processing that needs to happen between harvest and "ready to eat".
> Are you even emotionally prepared for what life is like now if things are getting this bad and you just now decided to have some extra flour on hand?
That's... hard to tell. In this scenario with riots and looting, we know where we'd run to, and I think we'd be fine for a while when we get there, but I'm not sure either of us are ruthless enough to actually make it there if shit is really bad.
> Wait - is that a fever and non-productive cough you're starting to feel?
That's definitely a wildcard in all of it too. The area around our "out of town" spot does have a small primary care clinic, but no intensive care facilities. Might be able to find compressed oxygen and a nasal cannula, but need a ventilator? GL;HF.
> What are you wiping your ass with!?
Old socks :D. More seriously though... I should pick up a jug of lye crystals next time I'm at the hardware store. Making soap from scratch is fun too! (although I'd rather make it from pre-extracted vegetable oil and lye crystals than rendered animal fat and lye extracted from wood ash)
"because I'm scared to get water in my laptop or iPad in the kitchen"
https://www.youtube.com/watch?v=HQ0_HDJkatY
They were pretty affordable on eBay when I last checked. :)
I thought the whole rugged laptop thing was a bit hokey for a while, and then I watched a local telco guy set his Toughbook down to tie his boot. He forgot to pick it back up and backed over it with his van. Jumped out, terrified. Opened it up and you could just watch the tension release as it woke up from sleep and worked fine.
And just in case you think I'm a terrible person for sitting back and watching... I was trying to get to him, but he didn't hear me yell and backed up before I got to him :)
...but what you don't hear is all the annoying stuff. At least the old ones had super lame BIOS functionality, perhaps intended for a corporate environment where allowing the user to boot from USB (and this reinstall their OS) was actually a bad thing. The keyboards range from "mediocre" to "godawful". They're at least a generation behind in pretty much everything, and about 4 generations behind in max RAM capacity, for some reason. Since RAM tends to bottleneck my usage long before CPU, that means they become irrelevant a lot sooner than a Thinkpad with the same CPU, for instance.
And of course, the metal shell means that RF is tricky. They do all sorts of tricks to get the wifi signal out, with antennas inside plastic pods on the sides and stuff, but it's always a game of compromises.
Know that going in, and you can be very happy with a used Toughbook. I would have to be spending someone else's money to buy a new one.
Thanks for the heads up! I’m not sure what we’ll settle on exactly yet, but it’s not going to be my personal laptop that I’m bringing out into farmers’ fields this year!
I'd love to think that, but as I follow supply chain news these days, it dawns on me that economy is surprisingly complicated. Just as a random example from today, I wouldn't ever think that there may be issues in food production in the US because of shortage of carbon dioxide, ultimately caused by ethanol manufacturing shutting down, which is tied to all the oil being dumped on the market. Or another example, shortages of flour and yeast in stores were not caused by the shortage of actual product, but of commercial-sized packaging.
I like to think that my region will be fine, food-wise. But I worry that some non-obvious links in the food supply chain get broken and the situation will rapidly deteriorate. So even as we bake our own bread and pizzas now, I'm slowly increasing the supply of flour anyway (among other foodstuffs).
(The two functions are closely related, in that pre-lean manufacturing had all kinds of disruptions occur all the time, meaning their supply chains were essentially under constant low-grade stress tests. Lean logistics has been in part a massive effort to get rid of those unnecessary disruptions.)
many people let the humidity in their homes get too high and don't transfer some baking products to more appropriate containers than the simple paper bags mass packaging uses.
Each bag was around $30. With shipping and handling, the grand total came to around $200 total.
I've already made 6 pizzas, 8 loaves of sourdough bread, 3 cakes, and 4 batches of cookies. I've been baking about two new loaves of sourdough every week.
When you consider that a single pizza order for delivery typically costs around $30 after tip and your typical artisanal bread loaf at the store is around $5, my flour has already paid for itself, and I still have months of flour left (assuming I keep baking 2 loaves every week).
I would agree with you, though. Many people probably aren't actually using their flour and baking goods they have been hoarding (beyond making a couple of things).
For me, though, baking has essentially turned into my hobby.
$200 to fund an entire hobby that will keep me entertained (and and my little family fed) for months? Not the worst $200 I have spent, that's for sure.
A key thing people don’t seem to mention is having an oven that can get up to a high temperature 260° C seems to be the goal.
180°C seems to be as high as the oven I inherited in my flat will go.
I've baked cakes with two year old self raising flour (it's getting on for three now) and it's fine. On the foreseeable timescale of covid it's certainly not an issue. I used to buy 16kg bags from Shipton Mill which would last 3-4 months no problem.
The stuff keeps for years if it doesn't get wet or bugs in it. Certainly my mums flour jar has some pretty old flour in.
In many places in the US at least, it's very difficult to find any. It has been this way for weeks. Supermarkets get it and it flies off the shelves.
I've seen this in other industries too - manufacturers will sell retail direct when times are "normal" because it's easy profit and they can fulfill out of "slack in the system". But when demand skyrockets they lack the slack energy to deal with retail-direct, so they just send everything through distribution.
Last week finally got costco to deliver a 50lb bag which is apparently all they have at the moment...
But I think I agree with you, it's less of a true shortage and more of a supply chain to certain stores issue. Are we really consuming more flour at this point or are we just throwing all these established supply chains to completely restructure?
https://www.cbc.ca/news/business/robin-hood-flour-baking-yel...
That said regions will obviously vary. Canada is a major wheat producer.
NYC (coincidentally) banned single-use plastic bags a week or so before the COVID-19 outbreak, and it was quickly reversed on sanitation grounds.
I live in Brooklyn and still get plastic bags at three different grocery stores I can think of. (I reuse them as trash can liners, so the ban always seemed silly to me — I’d need to start buying my own plastic bags in addition to the paper ones I recycle.) There was a week or two that most stores switched to paper, so you may be seeing paper-only bags from stores that have unused stock to go through. Some grocers (Whole Foods) have always been paper-only.
New Hampshire, Illinois, and Massachusetts have specifically banned the use of reusable shopping bags in grocery stores state-wide on sanitation grounds. San Francisco has as well. I was confusing these with NYC when I commented above. NYC’s enforcement delays are unrelated to concerns over reusables.
One of the first things to go at our local grocery stores were bulk-binned products that weren't fresh produce. They've also banned reusable shopping bags. I don't anyone is going to try an idea like yours soon.
Mildly interesting number I worked out the other day: Canada produces about enough wheat for 2000 Calories/day for 80 million people. (With a population of ~38m.)
Of course there's a lot of flaws with that type of math (I'm sure a significant percentage goes into animal feed, etc), but it's a fun way of thinking about the numbers. :) The vast size of the Canadian prairie wheat farms (and the relatively small number of people it takes to run them) are difficult to comprehend for a lot of people that don't live there.
Think about how often people bake normally. Not often. Now it's all the time.
Same reason why eggs and vanilla are also harder to find in some places.
Store pickup also complicated things as you usually only get about 60 to 70 percent of the items you ask for, and usually it's the sundries that get knocked out. So you can ask for all the ingredients for a complete meal plan and wind up with all the vegetables and a little meat but nothing else. Or you get shorted on other aspects of the pickup(this is just a bare statement of fact). We gave up and just went into the store with homemade PPE.
I do think this situation is revealing just how fragile our system of just-in-time delivery and globalization is. For things like N95 masks national borders are very real, and being dependent on China for everything in the US is really really bad.
It's also highlighting for me how important it is to know how to cook and be fluent in different kinds of cooking besides the standard American diet. When this first started the store shelves were picked clean of anything that most people recognize as nonperishable food. So I grabbed things like textured vegetable protein and millet. The shortages are really only a problem if you don't cook from first principles or don't have much experience with spices or other sources of flavor.
Making a grocery store run about once a week (earlyish AM on a weekday) is one of the few compromises I've been making to just staying on my own property or adjacent basically unused forest trails. And the reason is as you say. I find a lot of real-time adjustments are still needed depending upon what's in stock.
ie. if people are baking more and buying bread less.
It's probably all logistics and supply chain issues because everything was geared towards delivering 1000lb loads of flour to a bakery instead of 100 x 10 lbs bags of flour to the grocery store.
Now, my bread purchases have gone to zero (Since we go shopping every few weeks, and have no room, or interest in freezing bread.) I'm not eating out.
My net consumption of flour probably hasn't changed much, but my purchases of flour have gone up, dramatically.
For anyone who's interested, The Indicator podcast by Planet Money briefly touches on this point in their most recent episode on potatoes in the US.
https://www.npr.org/2020/04/23/843437140/the-great-potato-gi...
Order a 50 lb sack and you're good to go. They still have it in stock.
I made a sourdough starter. It is kind of working, but some parts are tasting odd. There was also mold buildup at the margin
Throw that bit away and give it more flour and water (I use a 70g flour/100g water ratio). It'll be fine.
As for mould build-up, that isn't a good sign. It does happen and I know people who just scrape off the mould and move on with their lives but I'd personally start again from scratch.
The real problem is that I keep it in the fridge too long, when I do not need it
Btw, you don't need much yeast - just use less than 0.5 grams, let the dough rise for 8 hours at room temp. You can save that dough and continue making more bread from the culture.
Since we export so much grain every year, I'm amazed that there's such a massive shortage of flour. I don't know if it's the shortage of grains or mills.
I don't think there is a significant shortage of the raw material, but maybe there is not enough of it packaged for grocery stores.
You'd bring your grain in, they would mill it, and keep a fraction of the product as a fee. Sure, they're still selling flour for goods and services, but it's a fraction of the volume versus buying grain and selling flour.
The overhead is tiny, but the distribution area is, too.
Friend of mine mentioned a while back one of his 12 year old nieces in India getting bread. Started with measuring out a wheat into a bucket. Then going down the street to a place that ground it into flour. Then to a place that turned that into dough. A place next door that beat it into shape. Finally to the baker. Each place took a bit as payment.
This isn't like way back when, it was a couple of years ago.
BTW: There is a working gristmill in St Helena, closed till further notice of course. I think they run it a couple of times a year.
https://napaoutdoors.org/parks/bale-grist-mill-state-histori...
Per the rest of the thread: you can't get it at that price in the supermarket in a lot of places. There's an empty shelf with that price tag on.
Each would be worth $1.50 in walmart, and due to anti price-gouging laws, it would be illegal to charge more than that.
So after 10 days operating, with presumably at least a few people on-site, they have produced goods which can sell for $300, or a revenue of $30 per day.
I think this is more a publicity excercise than a commercial operation...
And if it's meeting a need, I would suggest that the immediate cost isn't the primary concern or benefit here.
> In its first fully functional 10-day period, they milled a ton of wheat; under normal circumstances, that would've been a year's worth. As a result, it has already been able to deliver 200 three-pound bags of flour to local stores and bakeries.
Assume that the ramp up was bumpy. Maybe they can do half a ton a day (5x), and they have >3x as much product as they've sold... they might be able to do $500 a day until the equipment breaks down. For a tourist trap that could be pretty respectable.
[1]: https://sturminsternewton-museum.co.uk/theme-content/uploads...
If they were trying to get flour to people in the most efficient way possible they'd be using that manpower to repackage from wholesale distributors. There's no shortage of flour milling capacity -- the shortages are distribution related.
This is touched on in the article.
As it stands, they're really producing a negligible amount of flour. A nice gesture, but not the kind of thing you'd do if you're earnestly trying to address a problem. It's very clearly a stunt -- not that there's anything wrong with that.
I mean, I wouldn't call it a publicity exercise, but they quite explicitly say they need to make up for lost tourism income. Call it an operational pivot.
The lesson here is it's good to have a diversity of offerings. Some of their budget probably comes from historic site funds and maybe they also offer weddings or events, but the point is there certainly is a commercial interest in this.
This flour could be selling higher, and creating more incentive to produce.
But I agree, that publicity stunt bit is needlessly agressive
Most are registered with the SPAB: https://www.spab.org.uk/mills
This is stoneground flour produced in small batches which will almost certainly be sold at a premium price. Flour in the UK is commonly sold in 1 or 1.5kg packets in supermarkets and this would be priced anything from £2.00 to £4.00 ($2.5 to $5 / €2.3 to 4.6)
* Assume Bad Faith
* Be Pessimistic
And if I may add another bullet point to yours
+ It's all hopeless so why bother trying to change it.
And it’s something for the limited staff to do while otherwise unemployed.
Thousand-Year-Old Mill Producing Flour for First Time in 50 Years Due to Demand
Thousand-Year-Old Mill Producing Flour for First Time in 50 Years Due to Inability for Supply Chains to Divert Product from Shut-Down Commercial Buyers to Personal Customers
I imagine there are people out there willing to buy in commercial sizes, if packaging is the problem...
Dunno why it took them so long to start shipping them in plainer bags though.
https://www.cbc.ca/news/business/robin-hood-flour-baking-yel...
Would prefer to pay a few cents less for all my goods instead of advertising for the product I just bought in my own home.
I feel like people are becoming increasingly fatalistic about challenges like overpopulation while we have tools to help fix these problems that didn't exist 20 years ago. Yes, the world is changing at a speed that makes people uneasy, but the world that emerges out of this could be more resilient, better fed, and more environmentally sound as long as we continue to solve problems.
We've had shipping containers for a few decades before that, trucks and pipelines and so on.
What's new?
WRT the logistics of scaling a supply chain, we have the capability to identify supply chain inefficiencies and provide fixes. As a store sells out of toilet paper, it's possible for the store's database to be linked up to the toiler paper distribution company, so they know when a shortage is happening in real time. But how long does it take the manufacturer they buy from to spin up more TP? Too long. To fill the gap immediately, the store would need to detect that the original distributor won't be able to fulfill the projected increased capacity, and start filling orders with some other distributor somewhere else in the world to get more TP. But we also may be assuming that the whole world isn't having a shortage... if it is, is there enough cargo plane capacity to ship from these remote places? If not, more logistics is needed.
The capability to automatically perform that logistical ninjutsu at each stage of the supply chain is now easier than ever. But nobody ever programmed their systems (much less signed the right business agreements) to actually do it, because nobody really needed TP to "scale". And this is the actually hard logistics problem: it's not enough to have the capability to do something, you have to actually implement it in your system. They haven't done that, so the supply chain doesn't automatically scale.
But all of that ignores the impact of a global trade network on logistics. Assume you did this for coffee, and a shortage of beans (or price increase) from one country led you to automatically buy from another country with cheaper/more plentiful beans. The impact would be to automatically penalize one country's farmers for trade embargoes, drought, war, or some other issue. So while logistics are a very useful tool, they should be balanced against their potential side-effects if we really want to maximize their benefit on a global scale.
Demand increases overnight.
I attempt to keep up. I order more bags which takes non-0 time to be fulfilled. My machines physically cannot bag much faster.
Boom, shortage
But given these times, it's not a problem: I already know of at least 2 wholesale food suppliers who opened up their ordering systems to be used for B2C.