During that final Columbia flight, I remember reading a short news story on the internet on the foam falling off. It even had a short video of the foam falling off. (Somewhat of a novelty way back in 2003.) I watched that video several times.
I remember being concerned, but confident that NASA would figure it out.
Then when I saw the headline that Columbia didn't land, I remember immediately thinking, "On no! The foam!". I also remember being puzzled that none of the news stories after the crash mentioned the foam for a long time.
I've tried to go back and find that news story, but I have never been able to find it.