Is it true, strictly speaking, that you may use less propellant in the expendable stage due to air-drop? Sure. Although to be clear when talking about engine efficiency, it's really about being able to run a larger area ratio nozzle and getting a higher mission-averaged Isp. But ultimately when you consider all the "puts and takes" in launch system economics, those considerations are small potatoes (price out bulk LO2, and your choice of fuel). People (even university professors make this mistake) get so focused on minimizing propellant use that they fail to realize that complexity and dry weight are orders of magnitude more important.
The only serious advantages to air-launch are the logistical ones you noted. Also note that for U.S.-based systems, the idea that you will be able to fly down to equatorial latitudes requires you have the range to carry the laden launch system (and top-off to contend with LOX boil-off) pretty far. Strato certainly doesn't have these kinds of legs. Virgin will probably be able to get more out of their system, but it's not going to scale significantly higher.
That being said, I think the math changes somewhat for smaller launchers. The smaller the rocket, the worse the losses to the atmosphere get, and the more advantageous it is to escape atmospheric resistance in the soupy low atmosphere. So I think where air-launch systems could really shine, is by enabling low-cost launch of very small payloads.
I am, however, not entirely convinced that a sufficient market for those kinds of dedicated launch services will emerge (as opposed to hitching a ride in spare fairing space of a separate launch). I could see this going either way; as much as I'd like to see easier space access for eg. university-funded nanosats, I'm not sure the timing will be right for something like Stratolaunch, because the new private aerospace (SpaceX, Blue Origin, etc) is focused so intensely on pushing down the cost of larger-scale rocketry, to a point where that same market would be better served by bulk launches using some kind of standardized dispenser.
Do you have any analysis you can point to to substantiate this? I suspect any such analysis is heavily predicated on assumptions, such as whether or not the small launcher is designed around existing engines/motors.
I don't think there is a compelling case to be made that operating an air-launch carrier aircraft in addition to the costs associated with the remaining rocket stages works out economically^.
Orbital was not able to get compelling economics out of Pegasus. To be fair, they were doubly-hamstrung by their use of a carrier aircraft airframe operated by vanishingly few (L-1011) as well as the Pegasus using expensive solid rocket motors (here's another non-intuitive reality of rockets - solid motors are very expensive unless you buy in bulk).
^The most compelling test of economic viability of air-launch for small systems will come with Virgin Orbit/VOX space that is using a carrier aircraft airframe which is still in significant commercial use (quite a few 747 air freighters) as well as modern-yet-relatively low complexity LOX/RP liquid rocket propulsion. And if they want to say double their payload capability, they will not be able to do that with the 747. Maybe at the extremely low-end, GOLauncher will also be similar.
Unfortunately I don't, no. I thought about running such an analysis as part of my grad studies (this was quite a while ago; I've switched careers since then) but I didn't get much farther than filling up a napkin before I decided I was already stretched too thin in my coursework.
Ultimately the premise is based on cubed-vs-squared relationships in rocketry (both in terms of aerodynamic forces and structural ones, though through a neat trick of math the mass of your fuel tanks actually scales linearly with their volume [1]). Like most other things in engineering, there are also economies of scale at play (for example, avionics mass consumes a smaller mass fraction of larger rockets), but my hunch -- and this is, as you say, fairly unsubstantiated -- is that the aerodynamic effects alone are sufficient. Cubed-vs-squared in aerodynamics is really just incredibly punishing. At 35kft (Stratolaunch's altitude) it's not as good as at 100kft or so (like you might expect with a weather balloon), but it's still a pretty big difference [2] -- basically allowing you to halve the radius of your rocket compared to an equivalent aero loss at sea level.
To take this to a really absurd level, I can imagine a 100kg rocket -- large by amateur model rocket standards, but beyond tiny compared to consumer rocketry -- with sufficient mass ratio to make it to orbit in a vacuum, but I can't possibly imagine the same rocket making it from the earth's surface.
[1] https://en.wikipedia.org/wiki/Pressure_vessel#Design
[2] https://www.engineeringtoolbox.com/standard-atmosphere-d_604...
No such thing. A "reusable" rocket means you waste capacity carrying fuel for the return trip, and so raise the costs.
It's not like you can refuel the rocket once you get where you're going.
This is the reason why nobody uses "reusable" rockets today, not tech. (The tech was available back in the '60s.)
Alternatively, you can spend that budget on something else like a ‘single stage’ to orbit system which more directly lowers costs. This is more useful for tiny cargo like an anti satilite weapon system where getting even a few pounds into the right orbit works.
As to long term costs, having already built the aircraft that becomes a sunk cost. It might have been a poor choice, but it represents actually value before you can get satilite stock orbit. Which then allows a company to raise more money on better terms.
The way you state this is insufficiently constrained as to make the comparison I think you are trying to make. I think what you are trying to suggest that is that if two launch systems have the same per-launch recurring costs and the same gross mass the one that has higher payload mass fraction is better. Well, I can't disagree with the rocket equation.
If you are trying to relate this back to air-launch, my point is that for equivalent technology levels (meaning the same propulsion system other than nozzle area ratio, tankage with similar structural efficiency, etc.), the benefits you get in terms of recurring cost per unit mass from air-launch (by reducing rocket propellant consumed and dry mass of expended hardware) pale in comparison to the operating economics of having to additionally operate the air-launch platform. In other words, the recurring cost per unit mass to orbit, for the equivalent mass class, will be higher for air-launch than ground launch. And that doesn't even take into account the non-recurring costs associated with the air platform and need to amortize them.
> Alternatively, you can spend that budget on something else like a ‘single stage’ to orbit system which more directly lowers costs.
I'm not even sure where "directly lowers costs" applies in the SSTO case. I'm guessing you mean the case of a fully-reusable SSTO vehicle? At the end of the day, your per-fligt costs will reflect the need to amortize the non-recurring costs you've incurred. SSTO systems will tend to very high non-recurring costs, and the extreme sensitivity to dry mass means you will pay more per pound of dry mass for an SSTO vehicle than a multistage vehicle. The only people that think SSTO with today's technology will lower costs are the ones still hoping for the VentureStar to become operational.
> As to long term costs, having already built the aircraft that becomes a sunk cost. It might have been a poor choice, but it represents actually value before you can get satilite stock orbit. Which then allows a company to raise more money on better terms.
I'm not sure what you're trying to say here. If Strato can find a net cashflow-positive way to use their carrier aircraft, great. I think it's unlikely their launch economics will beat other systems in the marketplace so it won't win on pure cost short of Strato taking a loss on launches. However, in terms of launch, they may get some business if a customer really needs the logistical flexibility mentioned in the root post of this thread.
That’s likely true, but depends on how many launches you do. An air launch platform could likely handle multiple launches per day, but finding customers for thousands of launches per year is not going to happen.
> I'm not even sure where "directly lowers costs" applies in the SSTO case.
I am very specifically talking about a non reusable, anti satilite weapon. You can find several such weapons launched from aircraft. In that specific case using far more fuel and a larger rocket is potentially worth it to have dramatically fewer moving parts. Actual designs may be multi staged to increase capabilities to reach geostationary satilites etc, but it’s far less nessisary for LEO.
It's also clear that liquid-fuel rockets are OK with sideways forces, before they're loaded with fuel and oxidizer. Because they're so light. But once they've been loaded, they're very fragile re sideways forces.
I've watched lots of rocket-failure video. A ~common scenario is loss of attitude control, for whatever reason, followed by crumpling and fireball.
So I don't see how this thing could launch liquid-fuel rockets. Unless it could fly straight up, for long enough to transfer fuel and oxidizer. That'd be insane.
Solid motor casings are inherently quite stiff, to deal with combustion pressures. There would be less attachment/carriage hardware mass penalty than with liquids.
Bottom line, there is nothing inherent to Stratolaunch that makes it incapable of launching liquids, and even with the additional structural mass penalty, it's entirely possible for Strato to have lower cost per unit of mass to orbit via a liquid rocket stack than with solids (likely, in fact).
But it strikes me that one could get a sense by looking at LPG and LOX truck tanks.
For LPG tanks, I found one source:[0]
Material: 16MnR
Yield strength (Mpa): 345
Permissible stress (Mpa): 170
Comparison: The wall thickness is ... 10-14mm.
I found that SpaceX is using 301 stainless.[1] But I haven't found anything about thickness. Anyone know?0) https://www.anstertrailer.com/lng-lpg-tank-trailer-guide/
1) https://www.popularmechanics.com/space/rockets/a25953663/elo...
That one doesn't seem like an advantage, a launch pad is much cheaper than the world's largest really odd-looking and unique airplane.
Do they expend a lot of energy / cost moving a satellite from where a fixed launch pad might easily place the satellite vs it's proffered orbit?
Will likely no longer be an issue once the new chinese spaceport in the south fully comes online.
The uncontrolled versions, less entertaining.