Optical fibre made in orbit should be better than the terrestrial sort
economist.com
economist.com
The ISS is a laboratory, I don't think it's fair to consider its cost as a factor here in the same way you don't consider the cost of the University campus for other research.
I highly doubt they'll be doing full-scale manufacturing on the ISS. They'll be using it (as it was designed) to conduct experiments on their technology and prove that it can be done. Only then will the real investment will begin where they construct dedicated manufacturing facilities.
I wonder if this would be an opportunity for Bigelow Aerospace's inflatable modules?
Not just Bigelow but many other space startups. SpaceX is dominating the news atm with Blue Origin to follow but the reality is that the big bucks are in space activities not space transportation. This is only now starting to be realized with companies deploying fleets of cubesats for Earth observation but in the next decade there are plenty of companies that are looking to build commercial space stations. Some of these projects are more conservative, like using technology proven on the ISS coupled with cheaper components and more streamlined operations. These 2 factors combined with the fact that these are not cost plus contracts with the government mean at least an order of magnitude of cost savings. Then there is Bigelow who wants to move to the next stage of inflatables but also the Gateway foundation who want to launch the materials in space and assemble a huge station there. Everybody is waiting for the price per kg to drop to a certain threshold and then cheap human transportation to be made available. Crew Dragon is probably the first step towards that that might enable some small station but the big deal is BFR( when and if it launches).
This is an opinion, not a fact. They are presently in transportation. Moreover, the space mining and manufacturing pitch has been made (incorrectly) for at least forty years. I have yet to see a convincing business model for any of these activities, even assuming cheaper launch costs.
Edit: and then of course there is the satellites services which the report estimates in hundreds of billions $.
[1] https://www.sia.org/wp-content/uploads/2017/07/SIA-SSIR-2017...
Ex: If you pay 1000$/lb to get something into orbit and your competitor waits 5 years to get better stuff into orbit at 500$/lb that means you need to lower prices while still paying back the same loans.
Space isn’t the internet, you “can’t move fast and break things,” and you can’t just create more of it. We have to be careful and systematic and decide exactly what is important enough to be placed into orbit.
Having a high cost at least prevents a glut of crap being put up there, if it doesn’t necessarily prevent meritless things from being launched.
Someone has to say humbug to this before the Lords of Silicon Valley screw it up and make the rest of us pay for it.
The real problem for debris is higher orbits that don't decay after a reasonable service life. Those just accumulate forever.
On that subject, you would have a point for things like SpaceX's recent idea of putting up internet satellites, because those would be slated for orbits higher than more LEO missions, and would involve a large number of heavy objects there effectively on a permanent basis.
The point is that this all has to be done correctly and carefully. I see a very cavalier attitude about it because of SV startup culture and the expectation that getting things wrong is okay in the name of progress.
I’ll admit I was more directly thinking about stupid publicity stunts like Tesla Roadsters in space, but the gravity of the situation doesn’t really change because a mistake is slightly less of a disaster than an apocalyptic one.
If we can have people simply logging into a davinci-style-space-avatar who can get about to do the tasks required to assemble things, and have the dexterity of these robots have, that will be an interesting step.
Another thing that shold be interesting is whomever develops the first orbital hangar.
If we were to start by sending up components which get lego-ed into a platform onto which we can attach things we are building, and the robots we build them with - then we will be able to develop a repeatable method of bolting things together in space.
Given that (from my ignorant perspective) the only real limiting factor to any space-born craft is the size and shape of the componentry which can be launched from earth to orbit - it would seem that just ensuring your minimal denominating factor is fitting into the weight/dimensions of the payload capabilities of the launcher.
Then, ensuring that things have a standard way to fit together would be great, but if not - use a davinci style romote-arms for the fine work...
Or is that all just naive daydreaming?
Most of that kind of surgery is done in the same room, so dealing with latency will be a major issue. (I know there have been some experiments in long-distance tele-surgery, but it's hardly routine.)
A low-earth-orbit installation (like the ISS) has a variable latency depending on where it happens to be and what chain of relays and other systems are being used. A geosynchronous satellite would have predictable latency (~250ms round-trip) but it'd be more expensive to launch and service at that distance.
Anywho, I think "remote satellite work" will involve heavy reliance on pre-programmed sequences, "simulate locally, then send for execution remotely" tactics, and just generally structuring the manufacturing process to minimize any steps that can't be done atomically with pausing-points in-between.
The ISS was primarily built to prop up the US aerospace industry, maintain human spaceflight capability, and give Russian rocket scientists something productive to do so that they wouldn't sell their skills to hostile countries. (And those aren't necessarily bad reasons to build a space station.)
There's only so much you can do on the ground. At some point you have to "ship it" (pun intended?) and get real contact with the problem domain. That's when you find out about the unknown unknowns. (This is true for any engineering effort of any kind.)
This was done after the Apollo era because while we did make it to the moon the technology stack was far too immature for a robust space industry. It was horribly expensive, dangerous, and not suited for longer term missions. I've heard many Apollo engineers and astronauts remark that it's amazing we didn't lose anyone on those missions. We needed to develop and harden our space flight experience.
During the same period we also worked hard on reusable launch vehicles. The Shuttle was the first serious attempt and was lacking in many ways, but it demonstrated that you could use an orbiter repeatedly. The Falcon/Dragon stack is more practical and represents a re-framing of the problem. It builds on Shuttle experience and also on the Delta Clipper project:
https://en.wikipedia.org/wiki/McDonnell_Douglas_DC-X
I'm not sure how much direct engineering transfer occurred, but some indirect transfer certainly occurred as I'm sure people in SpaceX studied this and other related projects extensively before beginning their own work.
We now have the technology to send prolonged missions with better safety margins and very nearly have a reusable (and thus more economical) launch stack to launch them.
It's not a pun when you described the actual process behind the method of moving the cargo.
With an orbital station: first you need to build a station and keep it where it is (there are not a ton of orbital stations for a reason, they are expensive). If it has humans on it, everything becomes massively expensive. If not, well, you need future tech for onboard logistics and maintenance.
Even if you ignore the ridiculous cost of building and maintaining an orbital station, life support and other crew issues..
You still need to rendezvous, dock, transfer feedstock, produce, transfer product back to capsule, land. Even just a station that works like a printer with the feedstock seamlessly plugging in it would make everything more complicated and expensive.
Not even talking about how to fix your automated orbital platform when it breaks down.
Now in a few hundred years when we have massive orbital platforms with readily available workforce for hire and workshops for rent.. maybe then. But with today's technology you are looking at cost differences between maybe a 100 million all in with a single shot automated capsule (+ your stuff) vs. several billions for the most simple station designs + a ton of risk and technical hurdles.
Space is hard as we are fairly new to it (relatively speaking). It's all custom built as of now. Each moving peace you add increases cost exponentially. Adding humans just puts you on an entirely different chart altogether.
The best commercial application for this type of fibre is a transatlantic crossing. In these applications typically 4 to 8 fibres are used and the distance is 7000km so the total length of fibre is around 50000km. For this sort of application the fibre cost needs to come in at around the $100 million dollar mark which is just $2k per km. To create a single km of cable in ZBLAN you need about 300g of feed-stock. So the revenue per kg is around $6k. This is below the current cost of around $10k per kg cost of sending payloads to orbit.
The core problem is that ZBLAN glass needs to be cooled down very quickly to solidify in the amorphous state. Drawing a fiber demands that you do it quite slowly to get a quality, consistent fiber. Drawing is not a technology that is going to improve hugely any time soon- it's too fundamental. Instead you need the microgravity to give you a little extra time to draw the fiber to the required quality.
[1]: https://www.researchgate.net/publication/8087775_Effects_of_...
Presumably it's all about material purity and accurate/consistent geometry of the fiber itself and the doping profile for refractive index cross-section.
If it were "perfect" how much better would the fiber be? Double the reach? So you cut in half the cost of repeaters/re-generators on long-haul links. Those are definitely expensive, but I think space flight is quite "up there" in cost too.
There's a common misconception that LEO has zero gravity. You're barely off the ground so to speak and gravity is almost the same as on the surface. The difference is that you're constantly falling so you experience weightlessness.
So you are experiencing zero-g, not 0 gravity. You'd be hard pressed to go anywhere with an absence of gravity acting in that spot.
This being said the question is if the quality increase justifies the price (even for a hypothetical future mass implementation). Plenty of products get incremental upgrades, it doesn't have to be a massive jump. Again, if you can justify the cost.
You’re doing it, too. “g” is the acceleration due to gravity. Heck, scientists call drop tower experiments “microgravity” — it’s much less of a mouthful than “really quite a good approximation of free fall”. [0]
And if you believe in general relativity, LEO is a perfectly valid reference frame with no acceleration due to gravity (ignoring drag) but plenty of second order effects thrown in.
[0] I spent a summer at NASA’s Glenn Research Center doing microgravity combustion experiments studying how combustion is affected by the absence of gravity. I say that entirety unapologetically.
Regardless of terminology, I tried to highlight the fact that floating in space is not due to the absence of gravity as many people assume. You're experiencing about 90% of the gravity at the planet's surface just that everything else around you is accelerating along with you.
The term microgravity get used because things in orbit due to tidal forces, different orbital planes, air resistance, solar wind, and radiation pressure.
There's a lot of really strong feelings on the subject though. I'd like to think that GR would let people reach some common ground, but not so much.
Calling it zero gravity is only technically wrong in Newtonian physics, but Newtonian physics are more than just technically wrong when it comes to the reality of general relativity.
My comment was meant to help and if it helped one person that's good enough for me. If you think calling me a grammar nazi (against your stated principles, might I add) helped anyone then by all means, trawl the web for opportunities to do it some more.
Okay I think I've found somewhere, but I'm not sure. What experiment should I perform to test that gravity is really absent?
You can't really conclude there is no gravity acting in some random point across the universe but you can use other methods to determine when it is acting even if you have no chance of putting an instrument there. Like gravitational lensing. [1]
There's definitely not enough space in a comment to discuss general relativity and measuring gravity of an object in free fall. But if you're curious for more and have time to read Wikipedia has one of the most accessible explanations that don't involve a pile of imperfect or misleading analogies. [2]
[0] https://www.youtube.com/watch?v=cMdjAKn_uXw
https://sites.google.com/site/cmapproject/case-studies/exoti...
Doing some back of the envelope calculations, a SpaceX cargo Dragon can return 3,000 kg to Earth. If they can achieve $1M kg advantage in value that would be $3B. Wow, that's enough to get anyone's attention.
Because supply is so low perhaps?
> If they can achieve $1M kg advantage in value that would be $3B. Wow, that's enough to get anyone's attention.
I suspect the value would drop significantly as supply increases. Gold would be $1M/kg too if it were extremely rare and difficult to extract from the earth. As soon as it's less rare it's a lot less valuable.
But I couldn't find any information about the size of the ZBLAN market, for all I know 3,000 kg could be many years worth of consumption. So, this is all guesswork but my back of the envelope calculation at least shows that the economics are not crazy.
1-2 orders of magnitude less attenuation
Currently most of the cost of operating and deploying transatlantic fibre cables are the repeaters to boost the signal in between. If it is 1-2 orders of magnitude less attenuation, does that mean we could do away with the repeater?
Microgravity has been shown to greatly improve the quality of the glass. The theory goes that convection (where hotter liquid rises past cooler liquid due to its lower density) causes small circular movements of glass that are really good at nucleating crystals.
> Those are definitely expensive, but I think space flight is quite "up there" in cost too.
The machinery is the expensive part. A million dollars of fiber, if it's 1 km, only weighs ~1 kg. On a Falcon 9 that's <$2000. Shipping and handling is usually a hell of a lot more than .2% of a product's cost!
Until the cost per kilogram of launching stuff into orbit is drastically reduced (think: massive fleets of 100% reusable BFR-sized rockets sending stuff into LEO on a regularly scheduled basis), I don't see how this will have a real world application outside of special non-profit, government funded R&D projects.
Would be fun to read it again and see what predictions, if any, came true.
0: https://www.amazon.com/third-industrial-revolution-Harry-Sti...
Perhaps with your plan we could put a giant spool at one of the poles and auto-wind it!
The article mentions stress. But why?
Acronyms!!! I know it is weird to bring this up but there is no NA in ZBLAN! It is AN and doesn't represent Sodium.
Would be neat if we could find a bunch of cases like this and give reason why we can expand into space manufacturing and a moon base. I doubt we will see this in our life times. I just can't see the financial benefit unless it is 100% automated.
ZBLAN: Zirconium, Barium, Lanthanum, Aluminium, Natrium.
My grandmother, who was a pharmacist, prefers to call it natrium rather than sodium. I don’t know if there are any industries or similar where it’s commonly called natrium.
The sentence would have read better if the aside had instead been rendered “(sodium is also known as natrium)” or similar.
Of 107 unique language-word pairs (some languages have multiple words for sodium) there are 53 starting with [nNнν], all of which are some variation of natrium (they are in 51 languages because Icelandic and Roman have two variants each). Likewise, there are 37 starting with [sṣ], all of which are some variation of sodium. The remaining 17 are either different or no transliteration is available to check.
Which seems to make sense.
Apologies for linking to Quora:
https://www.quora.com/Who-renamed-Natrium-and-Kalium-to-Sodi...
If you want to explain an acronym that has its basis in the names of chemical elements you should probably use the same words the scientists that came up with the acronym used.